Selective Oxidation and Oxidative Dehydrogenation of Isobutane over Hydrothermally Synthesized Mo–V–O Mixed Oxide Catalysts

Selective Oxidation of Isobutane to Methacrylic Acid and Methacrolein: A Critical Review

Selective oxidation of isobutane to methacrolein (MAC) and methacrylic acid (MAA) has received great interest both in the chemical industry and in academic research. The advantages of this reaction originate not only from the low cost of the starting material and reduced process complexity, but also from limiting the use of toxic reactants and the production of wastes. Successive studies and reports have shown that heteropolycompounds (HPCs) with Keggin structure (under the form of partially neutralized acids with increased stability) can selectively convert isobutane to MAA and MAC due to their strong and tunable acidity and redox properties. This review hence aims to discuss the Keggin-type HPCs that have been used in recent years to catalyze the oxidation of isobutane to MAA and MAC, and to review alternative metal oxides with proper redox properties for the same reaction. In addition, the influence of the main reaction conditions will be discussed.

Oxidative dehydrogenation of light alkanes to olefins on metal-free catalysts

Metal-free boron- and carbon-based catalysts have shown both great fundamental and practical value in oxidative dehydrogenation (ODH) of light alkanes. In particular, boron-based catalysts show a superior selectivity toward olefins, excellent stability and atom-economy to valuable carbon-based products by minimizing CO2 emission, which are highly promising in future industrialization. The carbonaceous catalysts also exhibited impressive behavior in the ODH of light alkanes helped along by surface oxygen-containing functional groups. This review surveyed and compared the preparation methods of the boron- and carbon-based catalysts and their characterization, their performance in the ODH of light alkanes, and the mechanistic issues of the ODH including the identification of the possible active sites and the exploration of the underlying mechanisms. We discussed different boron-based materials and established versatile methodologies for the investigation of active sites and reaction mechanisms. We also elaborated on the similarities and differences in catalytic and kinetic behaviors, and reaction mechanisms between boron- and carbon-based metal-free materials. A perspective of the potential issues of metal-free ODH catalytic systems in terms of their rational design and their synergy with reactor engineering was sketched.

Catalysis for the synthesis of methacrylic acid and methyl methacrylate

Methyl methacrylate (MMA) is a specialty monomer for poly methyl methacrylate (PMMA) and the increasing demand for this monomer has motivated industry to develop clean technologies based on renewable resources. The dominant commercial process reacts acetone and hydrogen cyanide to MMA (ACH route) but the intermediates (hydrogen cyanide, and acetone cyanohydrin) are toxic and represent an environmental hazard. Esterification of methacrylic acid (MAA) to MMA is a compelling alternative together with ethylene, propylene, and isobutene/t-butanol as feedstocks. Partially oxidizing isobutane or 2-methyl-1,3-propanediol (2MPDO) over heteropolycompounds to MAA in a single-step is nascent technology to replace current processes. The focus of this review is on catalysts and their role in the development of processes herein described. Indeed, in some cases remarkable catalysts were studied that enabled considerable steps forward in both the advancement of catalysis science and establishing the basis for new technologies. An emblematic example is represented by Keggin-type heteropolycompounds with cesium and vanadium, which are promising catalysts to convert isobutane and 2MPDO to MAA. Renewable sources for the MMA or MAA route include acetone, isobutanol, ethanol, lactic, itaconic, and citric acids. End-of-life PMMA is expected to grow as a future source of MMA.

Progress in selective oxidative dehydrogenation of light alkanes to olefins promoted by boron nitride catalysts

We highlight recent progress on a newly-developed catalyst system, boron nitride, for selective oxidative dehydrogenation of light alkanes.

Epoxide hydrolysis and alcoholysis reactions over crystalline Mo–V–O oxide

The new utilization in the hydrolysis and alcoholysis of epoxides for the Mo–V–O material was discovered. It showed a preferable catalytic performance.

Revisiting Oxidative Dehydrogenation of Ethane by W Doping into MoVMn Mixed Oxides at Low Temperature

The catalytic performance of MoVMnW mixed oxides was investigated in the oxidative dehydrogenation of ethane at three different reaction temperatures (235, 255, and 275°C) using oxygen as an oxidant. The catalysts were characterized by using X-ray diffraction, temperature-programmed reduction, and scanning electron microscopy. The MoVMnW mixed oxide catalyst showed the 70–90% of ethylene selectivity at the reaction temperatures. However, a significant decrease in the selectivity of ethylene was observed by increasing the reaction temperature from 235°C to 275°C.