Effect of Alumina Modification on the Reducibility of Co3O4 Crystallites Studied on Inverse-Model Catalysts

Reducibility of Al3+-Modified Co3O4: Influence of Aluminum Distribution

The reduction of Co-based oxides doped with Al3+ ions has been studied using in situ XRD and TPR techniques. Al3+-modified Co3O4 oxides with the Al mole fraction Al/(Co + Al) = 1/6; 1/7.5 were prepared via coprecipitation, with further calcination at 500 and 850 °C. Using XRD and HAADF-STEM combined with EDS element mapping, the Al3+ cations were dissolved in the Co3O4 lattice; however, the cation distribution differed and depended on the calcination temperature. Heating at 500 °C led to the formation of an inhomogeneous (Co,Al)3O4 solid solution; further treatment at 850 °C provoked the partial decomposition of mixed Co-Al oxides and the formation of particles with an Al-depleted interior and Al-enriched surface. It has been shown that the reduction of cobalt oxide by hydrogen occurs via the following transformations: (Co,Al)3O4 → (Co,Al)O → Co. Depending on the Al distribution, the course of reduction changes. In the case of the inhomogeneous (Co,Al)3O4 solid solution, Al stabilizes intermediate Co(II)-Al(III) oxides during reduction. When Al3+ ions are predominantly on the surface of the Co3O4 particles, the intermediate compound consists of Al-depleted and Al-enriched Co(II)-Al(III) oxides, which are reduced independently. Different distributions of elemental Co and Al in mixed oxides simulate different types of the interaction phase in Co3O4/γ-Al2O3-supported catalysts. These changes in the reduction properties can significantly affect the state of an active component of the Co-based catalysts.

Cobalt-Based Fischer–Tropsch Synthesis: A Kinetic Evaluation of Metal–Support Interactions Using an Inverse Model System

Metal–support interactions in the cobalt–alumina system are evaluated using an inverse model system generated by impregnating Co3O4 with a solution of aluminum sec-butoxide in n-hexane. This results in the formation of nano-sized alumina islands on the surface of cobalt oxide. The activated model systems were kinetically evaluated for their activity and selectivity in the Fischer–Tropsch synthesis under industrially relevant conditions (220 °C, 20 bar). The kinetic measurements were complemented by H2-chemisorption, CO-TPR, and pyridine TPD. It is shown that the introduction of aluminum in the model system results in the formation of strong acid sites and enhanced CO dissociation, as evidenced in the CO-TPR. The incorporation of aluminum in the model systems led to a strong increase in the activity factor per surface atom of cobalt in the rate expression proposed by Botes et al. (2009). However, the addition of aluminum also resulted in a strong increase in the kinetic inhibition factor. This is accompanied by a strong decrease in the methane selectivity, and an increase in the desired C5+ selectivity. The observed activity and selectivity changes are attributed to the increase in the coverage of the surface with carbon with increasing aluminum content, due to the facilitation of CO dissociation in the presence of Lewis acid sites associated with the alumina islands on the catalytically active material.