Continuous Synthesis of Fuel Additives Alkyl Levulinates via Alcoholysis of Furfuryl Alcohol over Silica Supported Metal Oxides

Elucidation of the Catalytic Pathway for the Direct Conversion of Furfuryl Alcohol into γ-Valerolactone over Al2O3-SiO2 Catalysts

The one-pot conversion of furfuryl alcohol (FA) into GVL was investigated over the sol-gel-synthesized Al2O3-SiO2 (AlSi) catalysts with various Al2O3 loadings (0.2-10 wt %) and commercial zeolites including MFI-1, H-ZSM5, H-beta, and HY-15 in a batch reactor under mild reaction conditions (130 °C, 1 bar N2, and 15-120 min). The reaction pathways depend largely on the acid properties of the catalysts, especially the types of Bronsted (B) and Lewis (L) acid sites. A tandem alcoholysis/hydrogenation/cyclization sequence is dominant on the AlSi catalysts (Al ≥ 4%) and all the zeolites except MFI-1, resulting in complete conversion of FA and GVL with an yield 64-75% with IPL as the major side-product, regardless of the differences in their B/L ratios 0.06-1.35. In the absence of B acid sites (i.e., 0.2% AlSi and MFI-1 catalysts), FA could be straightforwardly converted into GVL on the weak Lewis acid sites from the isolated silanol groups using 2-propanol as a hydrogen source. The AlSi catalysts are promising tunable catalysts for FA conversion with good recyclability.

Versatile Coordination Polymer Catalyst for Acid Reactions Involving Biobased Heterocyclic Chemicals

The chemical valorization/repurposing of biomass-derived chemicals contributes to a biobased economy. Furfural (Fur) is a recognized platform chemical produced from renewable lignocellulosic biomass, and furfuryl alcohol (FA) is its most important application. The aromatic aldehydes Fur and benzaldehyde (Bza) are commonly found in the slate of compounds produced via biomass pyrolysis. On the other hand, glycerol (Gly) is a by-product of the industrial production of biodiesel, derived from fatty acid components of biomass. This work focuses on acid catalyzed routes of Fur, Bza, Gly and FA, using a versatile crystalline lamellar coordination polymer catalyst, namely [Gd(H4nmp)(H2O)2]Cl·2H2O (1) [H6nmp=nitrilotris(methylenephosphonic acid)] synthesized via an ecofriendly, relatively fast, mild microwave-assisted approach (in water, 70 °C/40 min). This is the first among crystalline coordination polymers or metal-organic framework type materials studied for the Fur/Gly and Bza/Gly reactions, giving heterobicyclic products of the type dioxolane and dioxane, and was also effective for the FA/ethanol reaction. 1 was stable and promoted the target catalytic reactions, selectively leading to heterobicyclic dioxane and dioxolane type products in the Fur/Gly and Bza/Gly reactions (up to 91% and 95% total yields respectively, at 90 °C/4 h), and, on the other hand, 2-(ethoxymethyl)furan and ethyl levulinate from heterocyclic FA.