Design and construction of a photobioreactor for hydrogen production, including status in the field

Light-Driven H2 Production in Chlamydomonas reinhardtii: Lessons from Engineering of Photosynthesis

In the green alga Chlamydomonas reinhardtii, hydrogen production is catalyzed via the [FeFe]-hydrogenases HydA1 and HydA2. The electrons required for the catalysis are transferred from ferredoxin (FDX) towards the hydrogenases. In the light, ferredoxin receives its electrons from photosystem I (PSI) so that H2 production becomes a fully light-driven process. HydA1 and HydA2 are highly O2 sensitive; consequently, the formation of H2 occurs mainly under anoxic conditions. Yet, photo-H2 production is tightly coupled to the efficiency of photosynthetic electron transport and linked to the photosynthetic control via the Cyt b6f complex, the control of electron transfer at the level of photosystem II (PSII) and the structural remodeling of photosystem I (PSI). These processes also determine the efficiency of linear (LEF) and cyclic electron flow (CEF). The latter is competitive with H2 photoproduction. Additionally, the CBB cycle competes with H2 photoproduction. Consequently, an in-depth understanding of light-driven H2 production via photosynthetic electron transfer and its competition with CO2 fixation is essential for improving photo-H2 production. At the same time, the smart design of photo-H2 production schemes and photo-H2 bioreactors are challenges for efficient up-scaling of light-driven photo-H2 production.

New insights into enhancement of bio-hydrogen production through encapsulated microalgae with alginate under visible light irradiation

The production of green hydrogen is a promising alternative to fossil fuels. The current study focuses on the design of microalgae as a catalyst in bioelectrochemical systems for the generation of biohydrogen. Furthermore, the abovementioned target could be achieved by optimizing different parameters, including strains of microalgae, different optical filters, and their shapes. Synechocystis sp. PAK13 (Ba9), Micractinium sp. YACCYB33 (R4), and Desmodesmus intermedius (Sh42) were used and designed as free cells and immobilized microalgae for evaluating their performance for hydrogen production. Alginate was applied for immobilization not only for protecting the immobilized microalgae from stress but also for inhibiting the agglomeration of microalgae and improving stability. The amount of studied immobilized microalgae was 0.01 g/5 ml algae-dissolved in 10 ml alginate gel at 28 °C, 12 h of light (light intensity 30.4 μmol m-2 s-1), and 12 h of darkness with continual aeration (air bump in every strain flask) at pH = 7.2 ± 0.2 in 0.05 %wuxal buffer which has 3.7 ionic strength. Different modalities, including FTIR, UV, and SEM, were performed for the description of selected microalgae. The surface morphology of Ba9 with alginate composite (immobilized Ba9) appeared as a stacked layer with high homogeneity, which facilitates hydrogen production from water. The conversion efficiencies of the immobilized microalgae were evaluated by incident photon-to-current efficiency (IPCE). Under optical filters, the optimum IPCE value was ∼ 7 % at 460 nm for immobilized Ba9. Also, its number of hydrogen moles was calculated to be 16.03 mmol h-1 cm-2 under optical filters. The electrochemical stability of immobilized Ba9 was evaluated through repetitive 100 cycles as a short-term stability test, and the curve of chrono-amperometry after 30 min in 0.05 %wuxal at a constant potential of 0.9 V for 30 min of all studied samples confirmed the high stability of all sample and the immobilized Ba9 has superior activity than others.

Sustainable production of biofuels from the algae-derived biomass

The worldwide fossil fuel reserves are rapidly and continually being depleted as a result of the rapid increase in global population and rising energy sector needs. Fossil fuels should not be used carelessly since they produce greenhouse gases, air pollution, and global warming, which leads to ecological imbalance and health risks. The study aims to discuss the alternative renewable energy source that is necessary to meet the needs of the global energy industry in the future. Both microalgae and macroalgae have great potential for several industrial applications. Algae-based biofuels can surmount the inadequacies presented by conventional fuels, thereby reducing the ‘food versus fuel’ debate. Cultivation of algae can be performed in all three systems; closed, open, and hybrid frameworks from which algal biomass is harvested, treated and converted into the desired biofuels. Among these, closed photobioreactors are considered the most efficient system for the cultivation of algae. Different types of closed systems can be employed for the cultivation of algae such as stirred tank photobioreactor, flat panel photobioreactor, vertical column photobioreactor, bubble column photobioreactor, and horizontal tubular photobioreactor. The type of cultivation system along with various factors, such as light, temperature, nutrients, carbon dioxide, and pH affect the yield of algal biomass and hence the biofuel production. Algae-based biofuels present numerous benefits in terms of economic growth. Developing a biofuel industry based on algal cultivation can provide us with a lot of socio-economic advantages contributing to a publicly maintainable result. This article outlines the third-generation biofuels, how they are cultivated in different systems, different influencing factors, and the technologies for the conversion of biomass. The benefits provided by these new generation biofuels are also discussed. The development of algae-based biofuel would not only change environmental pollution control but also benefit producers' economic and social advancement.

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Design and applications of photobioreactors- a review

There has been increasing attention in recent years on the use of photobioreactors for various biotechnological applications, especially for the cultivation of microalgae. Photobioreactors-based production of photosynthetic microorganisms furnish several advantages as minimising toxicity and providing improved conditions. However, the designing and scaling-up of photobioreactors (PBRs) remain a challenge. Due to huge capital investment and operating cost, there is a deficiency of suitable PBRs for development of photosynthetic microorganisms on large-scale. It is, therefore, highly desirable to understand the current state-of-the-art PBRs, their advantages and limitations so as to classify different PBRs as per their most suited applications. This review provides a holistic overview of the discreet features of diverse PBR designs and their purpose in microalgae growth and biohydrogen production and also summarizes the recent development in use of hybrid PBRs to increase their working efficiency and overall economics of their operation for the production of value-added products.

Starch Rich Chlorella vulgaris: High-Throughput Screening and Up-Scale for Tailored Biomass Production

The use of microalgal starch has been studied in biorefinery frameworks to produce bioethanol or bioplastics, however, these products are currently not economically viable. Using starch-rich biomass as an ingredient in food applications is a novel way to create more value while expanding the product portfolio of the microalgal industry. Optimization of starch production in the food-approved species Chlorella vulgaris was the main objective of this study. High-throughput screening of biomass composition in response to multiple stressors was performed with FTIR spectroscopy. Nitrogen starvation was identified as an important factor for starch accumulation. Moreover, further studies were performed to assess the role of light distribution, investigating the role of photon supply rates in flat panel photobioreactors. Starch-rich biomass with up to 30% starch was achieved in cultures with low inoculation density (0.1 g L−1) and high irradiation (1800 µmol m−2 s−1). A final large-scale experiment was performed in 25 L tubular reactors, achieving a maximum of 44% starch in the biomass after 12 h in nitrogen starved conditions.

Microalgal Hydrogen Production in Relation to Other Biomass-Based Technologies—A Review

Hydrogen is an environmentally friendly biofuel which, if widely used, could reduce atmospheric carbon dioxide emissions. The main barrier to the widespread use of hydrogen for power generation is the lack of technologically feasible and—more importantly—cost-effective methods of production and storage. So far, hydrogen has been produced using thermochemical methods (such as gasification, pyrolysis or water electrolysis) and biological methods (most of which involve anaerobic digestion and photofermentation), with conventional fuels, waste or dedicated crop biomass used as a feedstock. Microalgae possess very high photosynthetic efficiency, can rapidly build biomass, and possess other beneficial properties, which is why they are considered to be one of the strongest contenders among biohydrogen production technologies. This review gives an account of present knowledge on microalgal hydrogen production and compares it with the other available biofuel production technologies.

Thin cell layer cultures of Chlamydomonas reinhardtii L159I-N230Y, pgrl1 and pgr5 mutants perform enhanced hydrogen production at sunlight intensity

Photobiological hydrogen (H₂) production is a promising renewable energy source. HydA hydrogenases of green algae are efficient but O₂-sensitive and compete for electrons with CO₂-fixation. Recently, we established a photoautotrophic H₂ production system based on anaerobic induction, where the Calvin-Benson cycle is inactive and O₂ scavenged by an absorbent. Here, we employed thin layer cultures, resulting in a three-fold increase in H₂ production relative to bulk CC-124 cultures (50 µg chlorophyll/ml, 350 µmol photons m^-2 s^-1). Productivity was maintained when increasing the light intensity to 1000 µmol photons m^-2s^-1 and the cell density to 150 µg chlorophyll/ml. Remarkably, the L159I-N230Y photosystem II mutant and the pgrl1 photosystem I cyclic electron transport mutant produced 50% more H₂ than CC-124, while the pgr5 mutant generated 250% more (1.2 ml H₂/ml culture in six days). The photosynthetic apparatus of the pgr5 mutant and its in vitro HydA activity remained remarkably stable.

Biohydrogen from Microalgae: Production and Applications

The need to safeguard our planet by reducing carbon dioxide emissions has led to a significant development of research in the field of alternative energy sources. Hydrogen has proved to be the most promising molecule, as a fuel, due to its low environmental impact. Even if various methods already exist for producing hydrogen, most of them are not sustainable. Thus, research focuses on the biological sector, studying microalgae, and other microorganisms’ ability to produce this precious molecule in a natural way. In this review, we provide a description of the biochemical and molecular processes for the production of biohydrogen and give a general overview of one of the most interesting technologies in which hydrogen finds application for electricity production: fuel cells.

H2 production by photofermentation in an innovative plate-type photobioreactor with meandering channels

Hydrogen production by Rhodobacter capsulatus is an anaerobic, photobiological process requiring specific mixing conditions. In this study, an innovative design of a photobioreactor is proposed. The design is based on a plate-type photobioreactor with an interconnected meandering channel to allow culture mixing and H₂ degassing. The culture flow was characterized as a quasi-plug-flow with radial mixing caused by a turbulent-like regime achieved at a low Reynolds number. The dissipated volumetric power was decreased 10-fold while maintaining PBR performances (production and yields) when compared with a magnetically stirred tank reactor. To increase hydrogen production flow rate, several bacterial concentrations were tested by increasing the glutamate concentration using fed-batch cultures. The maximum hydrogen production flow rate (157.7 ± 9.3 ml H₂ /L/h) achieved is one of the highest values so far reported for H₂ production by R. capsulatus. These first results are encouraging for future scale-up of the plate-type reactor.

Nutrient Recovery from Anaerobically Treated Blackwater and Improving Its Effluent Quality through Microalgae Biomass Production

The blackwater stream of domestic wastewater contains energy and the majority of nutrients that can contribute to a circular economy. Hygienically safe and odor-free nutrient solution produced from anaerobically treated source-separated blackwater through an integrated post-treatment unit can be used as a source of liquid fertilizer. However, the high water content in the liquid fertilizer represents a storage or transportation challenge when utilized on agricultural areas, which are often situated far from the urban areas. Integration of microalgae into treated source-separated blackwater (BW) has been shown to effectively assimilate and recover phosphorus (P) and nitrogen (N) in the form of green biomass to be used as slow release biofertilizer and hence close the nutrient loop. With this objective, a lab-scale flat panel photobioreactor was used to cultivate Chlorella sorokiniana strain NIVA CHL 176 in a chemostat mode of operation. The growth of C. sorokiniana on treated source-separated blackwater as a substrate was monitored by measuring dry biomass concentration at a dilution rate of 1.38 d−1, temperature of 37 °C and pH of 7. The results indicate that the N and P recovery rates of C. sorokiniana were 99 mg N L−1d−1 and 8 mg P L−1d−1 for 10% treated BW and reached 213 mg N L−1d−1 and 35 mg P L−1d−1, respectively when using 20% treated BW as a substrate. The corresponding biomass yield on light, N and P on the 20% treated BW substrate were 0.37 g (mol photon)−1, 9.1 g g−1 and 54.1 g g−1, respectively, and up to 99% of N and P were removed from the blackwater.

Rhodopseudomonas palustris-based conversion of organic acids to hydrogen using plasmonic nanoparticles and near-infrared light

The simultaneous elimination of organic waste and the production of clean fuels will have an immense impact on both the society and the industrial manufacturing sector. The enhanced understanding of the interface between nanoparticles and photo-responsive bacteria will further advance the knowledge of their interactions with biological systems. Although literature shows the production of gases by photobacteria, herein, we demonstrated the integration of photonics, biology, and nanostructured plasmonic materials for hydrogen production with a lower greenhouse CO2 gas content at quantified light energy intensity and wavelength. Phototrophic purple non-sulfur bacteria were able to generate hydrogen as a byproduct of nitrogen fixation using the energy absorbed from visible and near-IR (NIR) light. This type of biological hydrogen production has suffered from low efficiency of converting light energy into hydrogen in part due to light sources that do not exploit the organisms' capacity for NIR absorption. We used NIR light sources and optically resonant gold-silica core-shell nanoparticles to increase the light utilization of the bacteria to convert waste organic acids such as acetic and maleic acids to hydrogen. The batch growth studies for the small cultures (40 mL) of Rhodopseudomonas palustris demonstrated >2.5-fold increase in hydrogen production when grown under an NIR source (167 ± 18 μmol H2) compared to that for a broad-band light source (60 ± 6 μmol H2) at equal light intensity (130 W m-2). The addition of the mPEG-coated optically resonant gold-silica core-shell nanoparticles in the solution further improved the hydrogen production from 167 ± 18 to 398 ± 108 μmol H2 at 130 W m-2. The average hydrogen production rate with the nanoparticles was 127 ± 35 μmol L-1 h-1 at 130 W m-2.

Recent advancement and strategy on bio-hydrogen production from photosynthetic microalgae

Recently, ensuring energy security is a key challenge to political and economic strength in the world. Bio-hydrogen production from microalgae is the promising alternative source for potential renewable and self-sustainability energy but still in the initial phase of development. Practically and sustainability of microalgae hydrogen production is still debatable. The genetic engineering and metabolic pathway engineering of hydrogenase and nitrogenase play a key role to enhance hydrogen production. Microalgae have photosynthetic efficiency and synthesize huge carbohydrate biomass, used as 4th generation feedstock to generate bio-hydrogen. Recent genetically modified strains of microalgae are the attractive source for enhancing bio-hydrogen production in the future. The potential of hydrogen production from microRNAs are gaining great interest of researcher. The main objective of this review is attentive discussed recent approaches on new molecular genetics engineering and metabolic pathway developments, modern photo-bioreactors efficiency, economic assessment, limitations and knowledge gap of bio-hydrogen production from microalgae.

Performance Assessment of a Novel Pyramid Photobioreactor for Cultivation of Microalgae Using External and Internal Light Sources

The cultivation of Chlorella sp., the most abundant microalga in the Persian Gulf, took place in a novel pyramid photobioreactor (PBR), a modified version of plate PBR, consisting of four completely separate equal-volume chambers. In this study we used two light sources incident in each chamber: light-emitting diode (LED) at various wavelengths (red, white and blue) of 108 µmol/(m²·s) photosynthetic photon flux density as internal lighting, and the same photon flux density for external white lighting. PBR served to study the effects of light sources on chlorophyll a production, maximum specific growth rate (µ _max), biomass productivity rate (r _p) and photon performance. The results showed that the highest chlorophyll a production was obtained under red LED illumination. The highest values for r _p, µ _max and photon performance were obtained under white light.

Photobiological hydrogen production via immobilization: understanding the nature of the immobilization and investigation on various conventional photobioreactors

Hydrogen photoproduction from microalgae has been an emerging topic for biofuel development. However, low yield for large-scale cultivations seems to be the main challenge. Immobilization seems to be an alternative method for sustainable hydrogen generation. In this study we examined the bead stability, bead diameter and immobilization method in accordance with photobioreactors (PBR). 2.1 mm diameter beads were selected for PBR experiments. CSTR, tubular and panel type PBRs give important results to develop suitable immobilization matrixes and techniques for mass production in scalable PBR systems. In conclusion, we suggest to develop techniques specific for the design and operation characteristic of the PBR for a yield efficient hydrogen generation.

Microalgal hydrogen production - A review

Bio-hydrogen from microalgae including cyanobacteria has attracted commercial awareness due to its potential as an alternative, reliable and renewable energy source. Photosynthetic hydrogen production from microalgae can be interesting and promising options for clean energy. Advances in hydrogen-fuel-cell technology may attest an eco-friendly way of biofuel production, since, the use of H₂ to generate electricity releases only water as a by-product. Progress in genetic/metabolic engineering may significantly enhance the photobiological hydrogen production from microalgae. Manipulation of competing metabolic pathways by modulating the certain key enzymes such as hydrogenase and nitrogenase may enhance the evolution of H₂ from photoautotrophic cells. Moreover, biological H₂ production at low operating costs is requisite for economic viability. Several photobioreactors have been developed for large-scale biomass and hydrogen production. This review highlights the recent technological progress, enzymes involved and genetic as well as metabolic engineering approaches towards sustainable hydrogen production from microalgae.

Microalgal hydrogen production: prospects of an essential technology for a clean and sustainable energy economy

Modern energy production is required to undergo a dramatic transformation. It will have to replace fossil fuel use by a sustainable and clean energy economy while meeting the growing world energy needs. This review analyzes the current energy sector, available energy sources, and energy conversion technologies. Solar energy is the only energy source with the potential to fully replace fossil fuels, and hydrogen is a crucial energy carrier for ensuring energy availability across the globe. The importance of photosynthetic hydrogen production for a solar-powered hydrogen economy is highlighted and the development and potential of this technology are discussed. Much successful research for improved photosynthetic hydrogen production under laboratory conditions has been reported, and attempts are underway to develop upscale systems. We suggest that a process of integrating these achievements into one system to strive for efficient sustainable energy conversion is already justified. Pursuing this goal may lead to a mature technology for industrial deployment.