Efficient mechanical toughening of polylactic acid without substantial decreases in stiffness and transparency by the reactive grafting of polyrotaxanes

Fracture Behavior of Polyrotaxane-Toughened Poly(Methyl Methacrylate)

The fracture behavior of polyrotaxane (PR)-modified poly(methyl methacrylate) (PMMA) was investigated. PR is a supramolecule with rings threaded onto a linear backbone chain, which is capped by bulky end groups to prevent the rings from de-threading. The ring structure is α-cyclodextrin (CD), and it can be functionalized to enhance its affinity with the hosting polymer matrix. Adding only 1 wt % of PR containing methacrylate functional groups (mPR) at the terminal of some of the polycaprolactone-grafted chains on CD promotes massive crazing, resulting in a significant improvement in fracture toughness while maintaining the modulus and transparency of the PMMA matrix. Dynamic mechanical analysis and atomic force microscopy studies reveal that mPR strongly interact with PMMA, leading to higher molecular mobility and enhanced molecular cooperativity during deformation. This molecular cooperativity may be responsible for the formation of massive crazing in a PMMA matrix, which leads to greatly improved fracture toughness.

Physical and Morphological Properties of Tough and Transparent PMMA-Based Blends Modified with Polyrotaxane

We prepared several novel, tough, and transparent poly(methyl methacrylate) (PMMA) blends modified with polyrotaxane (PR) and evaluated their physical properties and morphologies. A styrene/methyl methacrylate/maleic anhydride (SMM) copolymer that was miscible with PMMA was used as a reactive compatibilizer to enhance interfacial adhesion between the matrix resin and PR. A twin-screw melt-kneading extruder was used to prepare the polymer blends, and their thermal, morphological, optical, and mechanical properties were characterized. The effect of PR was evaluated by analyzing the deformation behavior of the blends in notched three-point bending tests. A PMMA/PR blend was immiscible and appeared to be a phase-separated system. However, when SMM was added as a compatibilizer, PR was partially miscible and did not form observable PR domains. Viscosity increased, and the glass transition temperature (T_g) of the matrix resin decreased. The surface hardness of a PMMA/SMM/PR blend was only 15% lower than that of PMMA. A 2.5-fold increase in elongation at breakage was observed, and the tensile strength and Young’s modulus decreased by 16%. The PMMA/SMM/PR blend had 60% higher impact strength than PMMA in notched Charpy impact test, which indicated that the balance between stiffness and ductility was excellent. PR served as a starting point for plastic deformation in the PMMA/SMM/PR blend. We found that PR could initiate void and craze formation, even when it was finely dispersed at the nanoscale. The stress-relieving effect of PR was effective when it was tightly bound at the interfaces. The materials obtained in this study are expected to make a significant contribution to reducing the weight of the products by applying them as a replacement for glass.

Mechanically Reinforced Gelatin Hydrogels by Introducing Slidable Supramolecular Cross-Linkers

Tough mechanical properties are generally required for tissue substitutes used in regeneration of damaged tissue, as these substitutes must be able to withstand the external physical force caused by stretching. Gelatin, a biopolymer derived from collagen, is a biocompatible and cell adhesive material, and is thus widely utilized as a component of biomaterials. However, the application of gelatin hydrogels as a tissue substitute is limited owing to their insufficient mechanical properties. Chemical cross-linking is a promising method to improve the mechanical properties of hydrogels. We examined the potential of the chemical cross-linking of gelatin hydrogels with carboxy-group-modified polyrotaxanes (PRXs), a supramolecular polymer comprising a poly(ethylene glycol) chain threaded into the cavity of α-cyclodextrins (α-CDs), to improve mechanical properties such as stretchability and toughness. Cross-linking gelatin hydrogels with threading α-CDs in PRXs could allow for freely mobile cross-linking points to potentially improve the mechanical properties. Indeed, the stretchability and toughness of gelatin hydrogels cross-linked with PRXs were slightly higher than those of the hydrogels with the conventional chemical cross-linkers 1-ethyl-3-(3-dimethylaminopropyl) carbodiimide (EDC)/N-hydroxysuccinimide (NHS). In addition, the hysteresis loss of gelatin hydrogels cross-linked with PRXs after repeated stretching and relaxation cycles in a hydrated state was remarkably improved in comparison with that of conventional cross-linked hydrogels. It is considered that the freely mobile cross-linking points of gelatin hydrogels cross-linked with PRXs attenuates the stress concentration. Accordingly, gelatin hydrogels cross-linked with PRXs would provide excellent mechanical properties as biocompatible tissue substitutes exposed to a continuous external physical force.