Multi-wall Carbon Nanotubes Decorated with Bismuth Oxide Nanocrystals Using Infrared Irradiation and Diazonium Chemistry

Surface Modification of Carbon Fiber for Enhancing the Mechanical Strength of Composites

The surface of carbon fibers (CFs) is often modified by multi-walled carbon nanotubes (MWCNTs), and the effect of the interface on the mechanical properties has been reported mostly for epoxy matrices. We achieved effective surface modification of CFs by a simple two-step process to graft a large amount of MWCNTs using a highly reactive polymer to enhance the bonding between CFs and MWCNTs. The first step was the reactive mono-molecular coating of a reactive polymer (poly-2-isopropenyl-2-oxazoline; Pipozo) that has high reactivity with COOH from CFs and MWCNTs. The high reactivity between the oxazoline group and COOH or phenol OH was confirmed for low-molecular-weight reactions. The second step was the coating of MWCNTs from a dispersion in a solvent. This simple process resulted in a substantial amount of MWCNTs strongly bonded to CF, even after washing. The MWCNTs grafted onto CFs remained even after melt-mixing. The effect on the interface, i.e., physical anchoring, led to an improvement of the mechanical properties. The novelty of the present study is that Pipozo acted as a molecular bonding layer between CFs and MWCNTs as a physical anchoring structure formed by a simple process, and the interface caused a 20% improvement in the tensile strength and modulus. This concept of a composite having a physical anchoring structure of MWCNTs on CFs has potential applications for lightweight thermoplastics, such as in the automotive industry.