Curing Kinetics and the Properties of KH560-SiO2/Polyethersulfone/Bismaleimide-Phenolic Epoxy Resin Composite

Enhancement of thermal conductivity and abrasion resistance of woody carbon fiber composites via boride catalysis

In order to investigate the effect of boron element on liquefied wood carbon fibers and their composites, boric acid and boron carbide were utilized to modify liquefied wood resin through copolymerization and blending methods respectively. Then boric acid-modified liquefied wood carbon fiber (BA-WCF) and boron carbide-modified liquefied wood carbon fiber (BC-WCF) were produced via melt spinning, curing, and carbonization treatments. As expected, this modification approach effectively prevents the formation of skin-core structures and accelerates the evolution of a graphite microcrystalline structure, thereby enhancing the mechanical properties of the carbon fibers. Particularly, the tensile strength and elongation at break of BA-WCF increased to 331.57 MPa and 7.57 % respectively, representing increments of 117 % and 86 % compared to the conventional fibers. Furthermore, the as-fabricated carbon fiber/resin composites (CFPRs), composing of BA-WCF or BC-WCF as fillers and liquefied wood resin as matrix, exhibited excellent interlaminar shear strength, outstanding abrasion resistance, and well thermal conductivity, as well as electrical performance, significantly outperforming the conventional carbon fiber/phenolic resin composites. The friction rate of BC-WP/BA-WCF/CF was 2.37 %, while its thermal conductivity could reach 1.927 W/(m·K). These promising attributes lay the groundwork for the development of high-performance carbon fiber-based materials, fostering their widespread utilization across various industries.

New Chemically Amplified Positive Photoresist with Phenolic Resin Modified by GMA and BOC Protection

In this paper, a chemically amplified (CA) i-line photoresist system is described including a phenolic resin modified with glycidyl methacrylate (GMA) addition and protected with di-tert-butyl dicarbonate (BOC group), here called JB resin. JB resin with different degrees of BOC protection was synthesized and characterized with ultraviolet spectrophotometry, Fourier transform infrared spectroscopy and gel permeation chromatography. These resins were also evaluated in CA resists by formulating the JB resin with a photoacid generator (PAG) and tested at 405 nm and 365 nm exposure wavelengths. The BOC protection ratio at approximately 25 mol% of the Novolak phenol group showed the best performance. The resist showed high sensitivity (approximately 190 mJ/cm²), high resolution and good alkali developer resistance with reliable repeatability, indicating the great practical potential of this JB resist system.

Structural characterization of fillers of inorganic materials in bismaleimide resins

Because of its dimensional stability, minimal shrinkage, chemical and fire resistance, good mechanical qualities and high resistance to a variety of solvents, acids and water, bismaleimide (BMI) thermosetting polymers are mostly employed in aerospace applications. Corrosion prevention has also been accomplished using BMI coating. The addition of inorganic materials like metal oxides can influence the properties of BMI as an inorganic–organic composite. Ferric chloride–bismaleimide (FeCl3–BMI) and titania–bismaleimide (TiO2–BMI) composites were synthesized. Fillers of inorganic compounds like MnO2, Ni (NO3)2·6H2O and Al2(SO4)3 were synthesized as well. The structural and crystalline configuration as well as physicochemical changes were thoroughly studied by XRD and Fourier transform infrared spectroscopy (FTIR).

The Curing Kinetics of E-Glass Fiber/Epoxy Resin Prepreg and the Bending Properties of Its Products

The curing kinetics can influence the final macroscopic properties, particularly the three-point bending of the fiber-reinforced composite materials. In this research, the curing kinetics of commercially available glass fiber/epoxy resin prepregs were studied by non-isothermal differential scanning calorimetry (DSC). The curing kinetic parameters were obtained by fitting and the apparent activation energy E_a of the prepreg, the pre-exponent factor, and the reaction order value obtained. A phenomenological nth-order curing reaction kinetic model was established according to Kissinger equation and Crane equation. Furthermore, the optimal curing temperature of the prepregs was obtained by the T-β extrapolation method. A vacuum hot pressing technique was applied to prepare composite laminates. The pre-curing, curing, and post-curing temperatures were 116, 130, and 153 °C respectively. In addition, three-point bending was used to test the specimens’ fracture behavior, and the surface morphology was analyzed. The results show that the differences in the mechanical properties of the samples are relatively small, indicating that the process settings are reasonable.

Microstructure, mechanical properties and heat-resistance properties of bismaleimide composites modified synergistically by alumina and two kinds of thermoplastic resins

Al2O3-PES-SPEEK/MBAE composites has been prepared, polymer matrix (MBAE) was obtained with 4,4’-diamino diphenyl methane bismaleimide (BMI) as reaction monomer, 3,3’-diallyl bisphenol A (BBA) and bisphenol A diallyl ether (BBE) as the reactive diluent, and two kinds of thermal plastic resins (polyether sulfone PES and sulfonated poly(ether ether ketone) SPEEK) as the reinforcements, nano-alumina (Al2O3) prepared by Sol–Gel method as the filler. The microstructure of SPEEK, Al2O3 and the composites were characterized, the mechanical properties and heat resistance of the composites were also studied and analyzed. The results reveal that there are sulfonic acid groups in SPEEK structure and the microstructure is more loose, and the degree of sulfonation is about 41.3%. Al2O3 is a nano-sized short-fibrous crystal with hydroxyl groups on its surface. The micromorphology of Al2O3-PES-SPEEK/MBAE composites show that the proper amount of PES, SPEEK and Al2O3 are uniformly dispersed in the matrix resin, which improves the fracture surface morphology of the composite, the shape of the section is fish scale and the fracture cracks are irregular and divergent, and the composites are ductile fracture. The mechanical properties indicate that the flexural strength, flexural modulus and impact strength of the composite is the maximum value 172.9 MPa, 4.7 GPa and 21.4 kJ/m2, which is 73.1%, 74.1% and 125.3%, higher than the matrix resin, respectively, when the PES content is 3 wt%, 2 wt% SPEEK and 3 wt% Al2O3 in the composite. At this time, the thermal decomposition temperature of the composite material is 453.5°C, which is 15.4°C higher than that of the matrix resin, and the mechanical properties and heat-resistance properties of the Al2O3-PES-SPEEK/MBAE composite are significantly improved.