Crosslinked ethyl phosphoric acid grafted polybenzimidazole and polybenzimidazole blend membranes for high-temperature proton exchange membrane fuel cells

Strategies for Mitigating Phosphoric Acid Leaching in High-Temperature Proton Exchange Membrane Fuel Cells

High-temperature proton exchange membrane fuel cells (HT-PEMFCs) have become one of the important development directions of PEMFCs because of their outstanding features, including fast reaction kinetics, high tolerance against impurities in fuel, and easy heat and water management. The proton exchange membrane (PEM), as the core component of HT-PEMFCs, plays the most critical role in the performance of fuel cells. Phosphoric acid (PA)-doped membranes have showed satisfied proton conductivity at high-temperature and anhydrous conditions, and significant advancements have been achieved in the design and development of HT-PEMFCs based on PA-doped membranes. However, the persistent issue of HT-PEMFCs caused by PA leaching remains a challenge that cannot be ignored. This paper provides a concise overview of the proton conduction mechanism in HT-PEMs and the underlying causes of PA leaching in HT-PEMFCs and highlights the strategies aimed at mitigating PA leaching, such as designing crosslinked structures, incorporation of hygroscopic nanoparticles, improving the alkalinity of polymers, covalently linking acidic groups, preparation of multilayer membranes, constructing microporous structures, and formation of micro-phase separation. This review will offer a guidance for further research and development of HT-PEMFCs with high performance and longevity.

Achieving 1060 mW cm-2 with 0.6 mg cm-2 Pt Loading Based on Imidazole-Riched Semi-Interpenetrating Proton Exchange Membrane at High-Temperature Fuel Cells

Enhancing phosphoric acid (PA) doping in polybenzimidazole (PBI) membranes is crucial for improving the performance of high-temperature proton exchange membrane fuel cells (HT-PEMFCs). However, excessive PA uptake often leads to drawbacks such as PA loss and compromised mechanical properties when surpassing PA capacity of PBI basic functionality. Herein, a new strategy that integrates high PA uptake, mechanical strength, and acid retention is proposed by embedding linear PBI chains into a crosslinked poly(N-vinylimidazole) (PVIm) backbone via in-situ polymerization. The imidazole (Im)-riched semi-interpenetrating polymer network (sIPN) membrane with high-density nitrogen moieties, significantly enhancing the PA doping degree to 380% shows an excellent conductivity (0.108 S cm-1). Meanwhile, the crosslinking structure in the sIPN membrane ensures adequate mechanical properties, low hydrogen permeability, and a relatively low swelling ratio. As a result, the single cell based on the membrane achieves the highest power density of 1060 mW cm-2 with a low Pt loading (0.6 mg cm-2) up to now and exhibits excellent fuel cell stability.

Synthesis and characterization of phosphonated polybenzimidazole membranes with improved proton conductivity for high-temperature proton exchange membrane applications

The study has synthesized a novel dicarboxylic acid monomer with phosphonate group, 2-((diethoxyphosphoryl)methyl)-[1,1′-biphenyl]-4,4′-dicarboxylic acid (PMDA), and then successfully prepared a series of polybenzimidazole polymers containing methyl-phosphonic acid group and ether group (POPBI-x) via the polycondensation between PMDA, 4,4′-oxybis (benzoic acid) (OBBA) and 3,3′-diaminobenzidine (DAB) in polyphosphoric acid (PPA)/phosphorus pentoxide (P2O5). Meanwhile, the smooth membranes were fabricated via the solution-casting method. Results of TGA, the Fenton’s reagent immersing test, and the tensile test showed that the POPBI-x membranes possessed good thermo-oxidative stability and mechanical properties. Moreover, compared to poly[2,2′-(p-oxydiphenylene)-5,5′-benzimidazole] (OPBI), POPBI-x had a significant enhancement in the phosphoric acid doping level, PA retention ability, and proton conductivity after doped with phosphoric acid (PA) because the methyl-phosphonic acid groups on the backbones enriched the hydrogen bonding interactions between the polymer chain and phosphoric acid. Notably, the POPBI-19 exhibited a high phosphoric acid doping level of approximately 11.3 and excellent proton conductivity of approximately 0.0523 S cm−1 at 180°C under anhydrous conditions.

Construction of High-Performance, High-Temperature Proton Exchange Membranes through Incorporating SiO2 Nanoparticles into Novel Cross-linked Polybenzimidazole Networks

The practical applications of phosphoric acid-doped polybenzimidazole (PA-PBI) as high-temperature proton exchange membranes (HT-PEMs) are mainly limited by their poor dimensional-mechanical stability at high acid doping levels (ADLs) and the leaching of PA from membranes during fuel cell operation. In this work, to overcome these issues, we fabricated novel cross-linked PBI networks with additional imidazole groups by employing a newly synthesized bibenzimidazole-containing dichloro compound as cross-linker and an arylether-type Ph-PBI as matrix. Ph-PBI featured by good solubility under high molecular weight offers satisfactory film-forming ability and mechanical strength using for the matrix. Importantly, the additional imidazole moieties in BIM-2Cl endow the cross-linked PBI membranes improved dimensional-mechanical stability with simultaneously enhanced ADLs and proton conductivity. Furthermore, superior acid retention capability is obtained by incorporating porous polyhydroxy SiO₂ nanoparticles into these cross-linked networks. As a result, the SiO₂/cross-linked PBI composite membranes are suitable to manufacture membrane electrode assemblies (MEAs), and an excellent H₂/O₂ cell performance with a peak power density of 497 mW cm^-2 at 160 °C under anhydrous conditions can be achieved.