Comparative role of Interface in reinforcing mechanisms of Nano silica modified by Silanes and liquid rubber in SBR composites

Study of Styrene Butadiene Rubber Reinforced by Polybutadiene Liquid Rubber-Modified Silica

The dispersion of silica in rubber systems and its interaction with rubber are two key factors in the preparation of rubber composites with excellent properties. In view of this, silica modified with terminal isocyanate-based polybutadiene liquid rubber (ITPB) is used to improve the dispersion effect of silica in rubber and enhance its interaction with the rubber matrix to improve the rubber's performance. The impact of different modification conditions on the dispersion of silica and the properties of modified silica-filled rubber composites were studied by changing the amount of ITPB and the modification method of silica, including blending and chemical grafting. The experimental results show that ITPB is successfully grafted onto silica, and the use of modified silica improves the cross-linking density of rubber, promotes the rate of rubber vulcanization, and overcomes the shortcomings of the delayed vulcanization of silica itself. When the ratio of ITPB liquid rubber to silica equals 1:20, the comprehensive performance of rubber is the best, the ITPB-modified silica has a better dispersion effect in rubber, and the rolling resistance is slightly improved, with tensile strength reaching 12.6 MPa. The material demonstrates excellent overall performance and holds promise for applications in the rail, automotive, and electrical fields.

Mechanical and Dielectric Properties of a Flexible Anisotropic Rubber-Based Composite

Rubber-based conductive composites are widely used in sensors, wearable electronic devices and electromagnetic fields. In this work, by using the two-roll milling and hot-pressing process, chopped glass fiber (CGF) and graphene (Gr) as additives, and acrtlinitrile-brtadiene rubber (NBR) as the matrix, a series of anisotropic flexible rubber-based composites were prepared. Using this preparation method, both CGF and Gr additives were directly arranged in the material. When the content of CGF was 1 wt.%, the tensile strength in both the T and W directions of the material reached 27 MPa and 28 MPa, respectively. When the content of CGF was fixed at 1 wt.% and Gr was 1.5 wt.% and the elongation at break in both directions reached 328% and 347%. By focusing on the comparison of the dielectric differences in the T and W directions in the X band, it was found that the directional arrangement of the additives led to differences in the dielectric properties.

Rubber Rail Pad Reinforced by Modified Silica Using GPTMS and Sulfenamide Accelerator

The interaction between silica and rubber is very important for the production of high performance rubber. Silica surface modification with silane is a general method that aims to enhance the reinforcement efficiency of silica. In this study, a new surface modification of silica with silane and the chemical reaction with sulfenamide accelerator were investigated. The (gamma-glycidoxypropyl) trimethoxysilane (GPTMS) was used as a silane. The N-cyclohexyl-2-benzothiazole sulfenamide (CBS) and N-tert-butyl-2-benzothiazole sulfenamide (TBBS) were used as sulfenamide accelerators. The FTIR spectra results indicate that the GPTMS and sulfenamide accelerators (CBS and TBBS) could successfully form on the silica surface. The new modification is capable of significantly enhancing the reinforcement efficiency; more than the conventional silica surface modification by GPTMS (m-silica). In particular, modifying silica with GPTMS and TBBS (m-silica-TBBS) is capable of increasing the crosslink density and mechanical properties more efficiently than modified silica with GPTMS and CBS (m-silica-CBS), m-silica, silica (unmodified), and unfilled natural rubber. This is due to the presence of GPTMS, which plays an important role in increasing the chemical cross-linking in the rubber chain, while TBBS, as a sulfenamide accelerator, provides a high accelerator to sulfur ratio, which is able to give a more efficient vulcanization. With the reinforcement of a rubber rail pad with silica surface modification, the results indicate that the increment of m-silica-TBBS loading could reduce the deformation percentage of the rubber rail pad more than m-silica and m-silica loading. This is mainly due to the static spring improvement, which results in a stiffer material.

Comparison between SBR Compounds Filled with In-Situ and Ex-Situ Silanized Silica

The main advantages of the use of silica instead of carbon black in rubber compounds are based on the use of a silane coupling agent. The use of a coupling agent to modify the silica surface improves the compatibility between the silica and the rubber. There are two different possibilities of modifying the silica surface by silane: ex-situ and in-situ. The present work studies the differences between these processes and how they affect the in-rubber properties of silica filled SBR compounds.

Catalytic and networking effects of carbon black on the kinetics and conversion of sulfur vulcanization in styrene butadiene rubber

The present work discusses the effects of carbon-black (CB) on the kinetics and conversion of sulfur vulcanization in styrene butadiene rubber (SBR) compounds. Kinetic studies revealed that the onset of the vulcanization reaction shortens monotonically by incorporation of CB, but the rate of vulcanization goes through a maximum at a critical loading of CB. It was demonstrated that CB has two roles in the kinetics of vulcanization: a catalytic effect on accelerating the initial reactions among vulcanization agents and a networking effect on retarding the crosslinking of macro-radicals. It was shown that the latter effect dominates the former one at high concentrations of CB where the rubber-mediated network of CB is formed and a large portion of rubber is immobilized as bound rubber. By using two types of CBs with very different specific surface areas, it was discussed that the critical loading at which the retarding effect begins coincides with the rheological percolation threshold of CBs. Moreover, conversion of vulcanization under isothermal conditions was continuously reduced as the concentration of CBs increased. This was correlated to the magnitude of the physical restrictions exerted by CBs, depending on the specific surface area of each CB. However, it was also shown that this restriction could be alleviated at higher temperatures during non-isothermal vulcanization, which enhances the degree of conversion in crosslinking.