Rheological properties of graphene/nylon 6 nanocomposites prepared by masterbatch melt mixing

Preparation and Performance of a Novel ZnO/TM/PET Composite Negative Ion Functional Fiber

Using zinc oxide (ZnO), tourmaline (TM), and polyethylene terephthalate (PET) as main raw materials, a novel ZnO/TM/PET negative ion functional fiber was created. The rheological properties of a ZnO/TM/PET masterbatch were investigated; the morphology, XRD, and FT-IR of the fibers were observed; and the mechanical properties, thermal properties, and negative ion release properties of the new fiber were tested. The results showed that the average particle size of the ZnO/TM composite is nearly 365 nm, with an increase in negative ion emission efficiency by nearly 50% compared to the original TM. The apparent viscosity of fiber masterbatch decreases with the increase in the addition of the ZnO/TM composite, and the rheological properties of the PET fiber masterbatch are not significantly effected, still showing shear thinning characteristics when the amount of addition reaches 10%. The ZnO/TM composite disperses well in the interior and surface of the ZnO/TM/PET fiber matrix. The prepared ZnO/TM/PET fiber has excellent properties, such as fineness of 1.54 dtex, glass transition temperature of 122.4 °C, fracture strength of 3.31 cN/dtex, and negative ion release of 1640/cm3, which shows great industrialization potential.

Rheology and 3D Printability of Percolated Graphene-Polyamide-6 Composites

Graphene-polyamide-6 (PA6) composites with up to 17.0%·w/w graphene content were prepared via melt mixing. Oscillatory rheometry revealed that the dynamic viscoelastic properties of PA6 decreased with the addition of 0.1%·w/w graphene but increased when the graphene content was increased to 6.0%·w/w and higher. Further analysis indicated that the rheological percolation threshold was between 6.0 and 10.0%·w/w graphene. The Carreau-Yasuda model was used to describe the complex viscosity of the materials. Capillary rheometry was applied to assess the steady shear rheology of neat PA6 and the 17.0%·w/w graphene-PA6 composite. High material viscosity at low shear rates coupled with intense shear-thinning in the composite highlighted the importance of selecting the appropriate rheological characterisation methods, shear rates and rheological models when assessing the 3D printability of percolated graphene-polymer composites for material extrusion (ME). A method to predict the printability of an ME filament feedstock, based on fundamental equations describing material flow through the printer nozzle, in the form of a printing envelope, was developed and verified experimentally. It was found that designing filaments with steady shear viscosities of approximately 15% of the maximum printable viscosity for the desired printing conditions will be advantageous for easy ME processing.