Comparison of morphologies of a uranyl peroxide precursor and calcination products

Progress in Uranium Chemistry: Driving Advances in Front-End Nuclear Fuel Cycle Forensics

The front-end of the nuclear fuel cycle encompasses several chemical and physical processes used to acquire and prepare uranium for use in a nuclear reactor. These same processes can also be used for weapons or nefarious purposes, necessitating the need for technical means to help detect, investigate, and prevent the nefarious use of nuclear material and nuclear fuel cycle technology. Over the past decade, a significant research effort has investigated uranium compounds associated with the front-end of the nuclear fuel cycle, including uranium ore concentrates (UOCs), UF₄, UF₆, and UO₂F₂. These efforts have furthered uranium chemistry with an aim to expand and improve the field of nuclear forensics. Focus has been given to the morphology of various uranium compounds, trace elemental and chemical impurities in process samples of uranium compounds, the degradation of uranium compounds, particularly under environmental conditions, and the development of improved or new techniques for analysis of uranium compounds. Overall, this research effort has identified relevant chemical and physical characteristics of uranium compounds that can be used to help discern the origin, process history, and postproduction history for a sample of uranium material. This effort has also identified analytical techniques that could be brought to bear for nuclear forensics purposes. Continued research into these uranium compounds should yield additional relevant chemical and physical characteristics and analytical approaches to further advance front-end nuclear fuel cycle forensics capabilities.

Nuclear forensic signatures and structural analysis of uranyl oxalate, its products of thermal decomposition and Fe impurity dopant

Uranyl oxalate (UO2C2O4·xH2O) may exist at the back-end of the nuclear fuel cycle (NFC) as an intermediate in spent fuel reprocessing. The conditions used in aqueous reprocessing and thermal treatment can affect the physical and chemical properties of the material. Furthermore, trace impurities, such as Fe, may incorporate into the structure of these materials. In nuclear forensics, understanding relationships between processing variables aids in determination of provenance and processing history. In this study, the thermal decomposition of UO2C2O4·3H2O and phase analysis of its thermal products are examined. Their morphologies are discussed with respect to a matrix of solution processing conditions.

A response surface model of morphological changes in UO₂ and U₃O₈ following high temperature aging

The morphological changes that take place during the processing and storage of uranium oxides can provide valuable information on the processing history and storage conditions of an interdicted sample. In this study microstructural changes in two uranium oxides (UO2 and U3O8) due to changes in the aging conditions at elevated temperatures were quantified and modeled using a response surface methodology approach. This allowed the morphological changes to be used as a signature for the aging conditions for nuclear forensic analysis. A Box-Behnken design of experiment was developed using the independent variables: temperature from 100 to 400 °C, aging times from 2 to 48 h, and partial pressure of O 2 ( P O 2 ) ${{\rm{O}}_2}({{\rm{P}}_{{{\rm{O}}_{\rm{2}}}}})$ between ~0.0 kPa and 21.3 kPa. The design of experiment consisted of 54 samples per uranium oxide. Each aged sample was characterized using scanning electron microscopy (SEM) for image analysis. Utilizing the Morphological Analysis for Materials (MAMA) software package, particle size and shape were quantified using the acquired SEM images. Analysis of the particle attributes was completed using the Kolmogorov–Smirnov two sample test (K–S test) to determine if the particle size and shape distributions were statistically distinct. This data was then used to create response surfaces of the quantitative morphological changes based on the developed design of experiment. The U3O8 samples showed no statistically quantifiable differences due to the aging conditions. However, the UO2 samples had distinct morphological changes due to the experimental aging conditions. Specifically, the temperature factor had an increasing effect on the particle area, and a decreasing effect on particle circularity.

Dependence of UO2 surface morphology on processing history within a single synthetic route

This study aims to determine forensic signatures for processing history of UO2 based on modifications in intermediate materials within the uranyl peroxide route. Uranyl peroxide was calcined to multiple intermediate U-oxides including Am-UO3, α-UO3, and α-U3O8 during the production of UO2. The intermediate U-oxides were then reduced to α-UO2 via hydrogen reduction under identical conditions. Powder X-ray diffractometry (p-XRD) and X-ray photoelectron spectroscopy (XPS) were used to analyze powders of the intermediate U-oxides and resulting UO2 to evaluate the phase and purity of the freshly synthesized materials. All U-oxides were also analyzed via scanning electron microscopy (SEM) to determine the morphology of the freshly prepared powders. The microscopy images were subsequently analyzed using the Morphological Analysis for Materials (MAMA) version 2.1 software to quantitatively compare differences in the morphology of UO2 from each intermediate U-oxide. In addition, the microscopy images were analyzed using a machine learning model which was trained based on a VGG 16 architecture. Results show no differences in the XRD or XPS spectra of the UO2 produced from each intermediate. However, results from both the segmentation and machine learning proved that the morphology was quantifiably different. In addition, the morphology of UO2 was very similar, if not identical, to the intermediate material from which it was prepared, thus making quantitative morphological analysis a reliable forensic signature of processing history.

Uranium oxide synthetic pathway discernment through thermal decomposition and morphological analysis

Many commercial processes exist for converting uranium from ore to the desired uranium compound for use in nuclear power or nuclear weapons. Accurately determining the processing history of the uranium ore concentrates (UOCs) and their calcination products, can greatly aid a nuclear forensics investigation of unknown or interdicted nuclear materials. In this study, two novel forensic signatures, based on nuclear materials synthesis, were pursued. Thermogravimetric analysis – mass spectrometry (TGA-MS) was utilized for its ability to discern UOCs based on mass changes and evolved gas species; while scanning electron microscopy (SEM), in conjunction with particle segmentation, was performed to identify microfeatures present in the calcination and reduction products (i.e. UO3, U3O8, and UO2) that are unique to the starting UOC. In total, five UOCs from common commercial processing routes including: ammonium diuranate (ADU), uranyl peroxide (UO4), sodium diuranate (SDU), uranyl hydroxide (UH), and ammonium uranyl carbonate (AUC), were synthesized from uranyl nitrate solutions. Samples of these materials were calcined in air at 400 °C and 800 °C. The 800 °C calcination product was subsequently reduced with hydrogen gas at 510 °C. The starting UOCs were investigated using TGA-MS; while SEM quantitative morphological analysis was used to identify signatures in the calcination products. Powder X-ray diffractometry (p-XRD) was used to identify the composition of each UOC and the subsequent calcination products. TGA-MS of the starting UOCs indicate temperature-dependent dehydration, volatilization, and reduction events that were unique to each material; thus making this a quantifiable signature of the initial material in the processing history. In addition, p-XRD, in conjunction with quantitative morphological analysis, was capable of discriminating calcination products of each processing history at the 99 % confidence level. Quantifying these nuclear material properties, enables nuclear forensics scientists to better identify the origin of unknown or interdicted nuclear materials.