Better filterability and reduced radioactivity of phosphogypsum during phosphoric acid production in Morocco using a fly ash waste and pure silica additive

Continuous and simultaneous conversion of phosphogypsum waste to sodium sulfate and potassium sulfate using quaternary phase diagram

In this present work, the transformation of the Moroccan phosphogypsum (PG) waste, considered a potential source of sulfate, into potassium sulfate compound could help reduce environmental impact and create a new value chain for the phosphate industry. Generally, solid-liquid equilibria are frequently applied in chemical industries. They are a valuable aid in visualizing the precipitation, separation, and purification of a solid phase and the pathways by which crystallization can occur. This process aims to produce potassium sulfate (K₂SO₄), a high-value fertilizer, from sulfate solutions obtained after dissolving PG in a NaOH medium. The quaternary phase diagram Na⁺, K⁺//Cl^-, SO₄^2--H₂O at 25 °C was especially used to determine the operating conditions and the design of a crystallization process during the PG conversion into K₂SO₄. The Jänecke representation of this system enables the determination of the optimal trajectory in the phase diagram for the double decomposition reaction. X-ray fluorescent (XRF) and X-ray diffraction (XRD) techniques were conducted to identify the crystalline phases formed during our process. In summary, the results of this study could contribute to the development of a sustainable valorization PG. Furthermore, K₂SO₄ represents a good alternative to potassium chloride for chloride-sensitive crops.

Addition of Phosphogypsum to Fire-Resistant Plaster Panels: A Physic–Mechanical Investigation

Gypsum (GPS) has great potential for structural fire protection and is increasingly used in construction due to its high-water retention and purity. However, many researchers aim to improve its physical and mechanical properties by adding other organic or inorganic materials such as fibers, recycled GPS, and waste residues. This study used a novel method to add non-natural GPS from factory waste (phosphogypsum (PG)) as a secondary material for GPS. This paper proposes to mix these two materials to properly study the effect of PG on the physico-mechanical properties and fire performance of two Tunisian GPSs (GPS1 and GPS2). PG initially replaced GPS at 10, 20, 30, 40, and 50% weight percentage (mixing plan A). The PGs were then washed with distilled water several times. Two more mixing plans were run when the pH of the PG was equal to 2.4 (mixing plan B), and the pH was equal to 5 (mixing plan C). Finally, a comparative study was conducted on the compressive strength, flexural strength, density, water retention, and mass loss levels after 90 days of drying, before/after incineration of samples at 15, 30, 45, and 60 min. The results show that the mixture of GPS1 and 30% PG (mixing plan B) obtained the highest compressive strength (41.31%) and flexural strength (35.03%) compared to the reference sample. The addition of 10% PG to GPS1 (mixing plan A) improved fire resistance (33.33%) and the mass loss (17.10%) of the samples exposed to flame for 60 min compared to GPS2. Therefore, PG can be considered an excellent insulating material, which can increase physico-mechanical properties and fire resistance time of plaster under certain conditions.