Platinum Monolayer Fuel Cell Electrocatalysts

The Melamine-Driven Solvation Effect Promotes Oxygen Reduction on a Platinum Catalyst: Machine Learning-Aided Free Energy Calculations

The modification of Pt surfaces with organic compounds like melamine enhances oxygen reduction reaction activity and catalyst durability. Through first-principles free energy calculations utilizing thermodynamic integration and finite-temperature molecular dynamics, enhanced by machine learning force fields for efficient sampling of nanosecond-scale interfacial water fluctuations and incorporating corrections to accurately reproduce first-principles free energies, we demonstrate that melamine destabilizes OH adsorbates, facilitating their removal and enhancing catalytic activity. Unlike alloys, where OH destabilization is driven by changes in electronic structure and surface strain, melamine disrupts hydrogen bonding between OH and interfacial water. Structural and vibrational analyses reveal that melamine alters the water solvation structure, which is evident in modified radial distribution functions and a blue shift in the O-H stretching vibrations. These findings indicate that manipulating interfacial solvation with organic compounds could be a promising approach to enhance catalytic activity without compromising durability.

Continuous-Flow and Scalable Synthesis of Pd@PtnL Core-Shell Nanocrystals with Enhanced Activity toward Oxygen Reduction

We report a scalable method based on continuous-flow reactors for conformally coating the surfaces of facet-controlled Pd nanocrystals with uniform, ultrathin shells made of Pt. The key to the success of such an approach is the identification of a proper polyol to generate the Pt atoms at a relatively slow rate to ensure adequate surface diffusion and thus the formation of uniform shells in a layer-by-layer fashion. We first demonstrate the concept using the production of Pd@PtnL (n = 2-5) core-shell icosahedral nanocrystals and then have the strategy successfully extended to the syntheses of Pd@PtnL cubic and octahedral nanocrystals. All these core-shell nanocrystals showed great enhancement in catalytic activity toward the oxygen reduction reaction. Our results suggest that seed-mediated growth can be combined with a continuous-flow reactor to achieve scalable production of bimetallic and even trimetallic nanocrystals with controlled sizes, shapes, compositions, and properties.

Unraveling the Influence of Nafion Content on the Performance of Proton-Exchange Membrane Fuel Cells from the Perspective of Triple-Phase Boundary

By combining molecular simulations and experimental measurements, the effect of the Nafion content on the performance of proton-exchange membrane fuel cells (PEMFCs) is explained from the perspective of the triple-phase boundary (TPB). The evaporation process of Nafion solvent is simulated on a triple-phase model to mimic the formation of the TPB, and the influence of the Nafion content on the TPB structure is investigated. When the Nafion content is 1.415 mg/m2, the coverages of Nafion on both Pt particles and the carbon carrier are saturated at 42.1% and 32.7%, respectively. With the increase of Nafion content, the amount of water molecules around Pt particles is increased, and the surrounding O2 content is decreased. The experimental PEMFC performance has confirmed such simulation results, which demonstrates a trend of enhancing first and then weakening with the increase of Nafion content and reaches a maximum with the Nafion content of 2.96 mg/m2. Therefore, the correlation between the structure of the TPB and the cell's efficiency has been established at a molecular level, enabling enhancements in the design of the TPB morphology and an increase in PEMFC efficiency.

Multiple Metal-Nitrogen Bonds Synergistically Boosting the Activity and Durability of High-Entropy Alloy Electrocatalysts

The development of Pt-based catalysts for use in fuel cells that meet performance targets of high activity, maximized stability, and low cost remains a huge challenge. Herein, we report a nitrogen (N)-doped high-entropy alloy (HEA) electrocatalyst that consists of a Pt-rich shell and a N-doped PtCoFeNiCu core on a carbon support (denoted as N-Pt/HEA/C). The N-Pt/HEA/C catalyst showed a high mass activity of 1.34 A mgPt-1 at 0.9 V for the oxygen reduction reaction (ORR) in rotating disk electrode (RDE) testing, which substantially outperformed commercial Pt/C and most of the other binary/ternary Pt-based catalysts. The N-Pt/HEA/C catalyst also demonstrated excellent stability in both RDE and membrane electrode assembly (MEA) testing. Using operando X-ray absorption spectroscopy (XAS) measurements and theoretical calculations, we revealed that the enhanced ORR activity of N-Pt/HEA/C originated from the optimized adsorption energy of intermediates, resulting in the tailored electronic structure formed upon N-doping. Furthermore, we showed that the multiple metal-nitrogen bonds formed synergistically improved the corrosion resistance of the 3d transition metals and enhanced the ORR durability.

Observing the Structural Evolution of Quasi-Monolayer Pt Shell on Pd Core in the Electrocatalytic Oxygen-Reduction Reaction

The use of a quasi-monolayer Pt shell (Ptqms) on a Pd core (Pdc) can reach cost and activity targets for the electrocatalytic oxygen-reduction reaction (ORR). The structure of PdcPtqms in the ORR will vary; however, direct observation of this issue is scarce. Here, during cyclic staircase voltammetry (ranging from 0.5 to 1.15 VRHE) in 0.1 M O2-saturated HClO4, the structure of PdcPtqms was monitored by in situ X-ray absorption spectroscopy. The qualitative and quantitative structural information clearly exhibits a complete picture that Ptqms will directly restructure to form Pt clusters and holes, while Pdc almost remains stable. These findings identify the initial structural evolution of PdcPtqms in the ORR, highlighting the importance of protecting Pdc in the development of high-performance PdcPtqms electrocatalysts.

Au-modified PtCu nanodendrites as a highly stable and active electrocatalyst

Direct galvanic replacement of surface Cu with Au³⁺ in PtCu₃ nanodendrites is applied to synthesize an Au-modified PtCu₃ nanodendrite catalyst (PtCu₃-Au), which shows both superior stability and excellent activity for the methanol oxidation reaction (MOR) and oxygen reduction reaction (ORR). The PtCu₃-Au catalyst only lost 7% of its MOR activity and its ORR half-wave potential decreased 8 mV after 10 000 potential cycles.

Effects of the Pt Shell Thickness on the Oxygen Reduction Reaction on a Well-Defined Pd@Pt Core-Shell Model Surface

The effect of the Pt shell thickness on the oxygen reduction reaction (ORR) of a Pd@Pt core-shell catalyst was studied using surface science technics and computational approaches. We found Pt shells on Pd rods to be negatively charged because of charge transfer from the Pd substrate when the shell thicknesses were 0.5 or 1 monolayer (ML). The activities of the ORR of the model surface with a Pt shell of 0.5 or 1 ML were similar and more than twice the activities of a Pt/C or Pt rod. The relationship between the ORR activity and the thickness of the Pt shell was the exact opposite of the relationship between the Pt binding energy and the Pt shell thickness. The indication was that more negatively charged Pt had higher ORR activity. Density functional theory calculations confirmed that a single layer of Pt atoms located on Pd was negatively charged compared to pure Pt and resulted in a lower barrier to the rate-limiting step of the ORR.

Adsorption Energy in Oxygen Electrocatalysis

Adsorption energy (AE) of reactive intermediate is currently the most important descriptor for electrochemical reactions (e.g., water electrolysis, hydrogen fuel cell, electrochemical nitrogen fixation, electrochemical carbon dioxide reduction, etc.), which can bridge the gap between catalyst's structure and activity. Tracing the history and evolution of AE can help to understand electrocatalysis and design optimal electrocatalysts. Focusing on oxygen electrocatalysis, this review aims to provide a comprehensive introduction on how AE is selected as the activity descriptor, the intrinsic and empirical relationships related to AE, how AE links the structure and electrocatalytic performance, the approaches to obtain AE, the strategies to improve catalytic activity by modulating AE, the extrinsic influences on AE from the environment, and the methods in circumventing linear scaling relations of AE. An outlook is provided at the end with emphasis on possible future investigation related to the obstacles existing between adsorption energy and electrocatalytic performance.

Insights into the Adsorption, Alloy Formation, and Poisoning Effects of Hg on Monometallic and Bimetallic Adsorbents

The removal of elemental mercury (Hg⁰) from coal-derived syngas at high temperatures is desired to improve the thermal efficiency of the coal-to-chemical processes. First-principles density functional theory (DFT) calculations for Hg⁰ adsorption are performed using different exchange correlation functionals (PBE, optPBE-vdW, and optB88-vdW). Gibbs free energy (ΔG) calculations are further performed to evaluate the feasibility of Hg⁰ adsorption on various exposed planes of metal nanoparticles and to obtain bimetallic compositions for Hg⁰ removal at various temperatures. Pd and Pt are shown to be suitable for Hg⁰ adsorption at high temperatures (473 K), whereas Rh and Ru are effective only until 373 K. The bimetallic adsorbents comprising Ag or Au along with Rh, Ru, Pd, or Pt are identified for Hg⁰ removal at high temperatures (473 K). The increase in Hg⁰ adsorption strength on various bimetallic surfaces is correlated to the upward shift in the d-band center. Further, calculations predict the tendency of Hg to segregate toward the surface of amalgams and disturb the perfect planar geometry of the Pd, Pt, Rh, Ru, Ir, Cu, Ag, and Au surfaces to form a noncrystalline Hg-rich amalgam surface. An analysis of the binding of various adsorbates (H, O, N, and S) shows that the adsorption becomes significantly weaker on various sites in close proximity to pre-adsorbed Hg. Moreover, for specific combinations of the adsorbate, surface composition, and the site location, the adsorption does not take place on the proximal sites. These results are complemented by the partial density of states calculations, which show changes in the electronic properties of the amalgam surface, thus explaining the poisoning effect of Hg on metallic catalysts.

Electrocatalysts for the Oxygen Reduction Reaction: From Bimetallic Platinum Alloys to Complex Solid Solutions

The oxygen reduction reaction has been the object of intensive research in an attempt to improve the sluggish kinetics that limit the performance of renewable energy storage and utilization systems. Platinum or platinum bimetallic alloys are common choices as the electrode material, but prohibitive costs hamper their use. Complex alloy materials, such as high-entropy alloys (HEAs), or more generally, multiple principal component alloys (MPCAs), have emerged as a material capable of overcoming the limitations of platinum and platinum-based materials. Theoretically, due to the large variety of active sites, this new kind of material offers the opportunity to identify experimentally the optimal binding site on the catalyst surface. This review discusses recent advances in the application of such alloys for the oxygen reduction reaction and existing experimental challenges in the benchmarking of the electrocatalytic properties of these materials.

Evidencing the formation of Pt nano-islands on Cr2O3/Ag(111)

The present work reports on a comprehensive surface atomic structure investigation on the Pt/Cr2O3/Ag(111) model catalyst. Molecular beam epitaxy (MBE) was applied to achieve the Pt/Cr2O3 model system and in...

Construction of Lattice Strain in Bimetallic Nanostructures and Its Effectiveness in Electrochemical Applications

Bimetallic nanocrystals (NCs), associated with various surface functions such as ligand effect, ensemble effect, and strain effect, exhibit superior electrocatalytic properties. The stress-induced surface strain effect can alter binding strength between the surface active sites and reactants as well as their intermediates, and the electrochemical performance of bimetallic NCs can be significantly facilitated by the lattice-strain modification via their morphologies, sizes, shell-thickness, surface defectiveness as well as compositions. In this review, an overview of fundamental principles, characterization techniques, and quantitative determination of the surface lattice strain is provided. Various strategies and synthesis efforts on creating lattice-strain-engineered bimetallic NCs, including the de-alloying process, atomic layer-by-layer deposition, thermal treatment evolution, one-pot synthesis, and other efforts are also discussed. It is further outlined how the lattice strain effect promotes electrochemical catalysis through the selected case studies. The reactions on oxygen reduction reaction, small molecular oxidation, water splitting reaction, and electrochemical carbon dioxide reduction reactions are focused. In particular, studies of lattice strain arisen from core-shell nanostructure and defectiveness are highlighted. Lastly, the potential challenges are summarized and the prospects of lattice-strain-based engineering on bimetallic nanocatalysts with suggestion and guidance of the future electrocatalyst design are envisioned.

Ionic liquids as precursors for Fe-N doped carbon nanotube electrocatalysts for the oxygen reduction reaction

Iron and nitrogen codoped carbons (Fe-N-C) have emerged as promising noble-metal-free catalysts for the oxygen reduction reaction (ORR). However, delicate control over their structure to enhance the catalytic efficiency is still challenging. Herein, we presented the synthesis of novel ionic-liquid (IL) derived nitrogen and iron co-doped carbon nanotube (CNT) based core-sheath nanostructures that can contribute to solving these challenges associated with the ORR. These nanostructures are synthesized by the adsorption of heteroatom containing ILs on the walls of CNTs followed by carbonization. The advantage of using an IL as a nitrogen source is that the obtained catalyst has a high level of N doping and a high surface area. Electrochemical characterization revealed that the N and Fe codoped CNT based core-sheath nanostructures exhibited superior catalytic activities toward the ORR under both alkaline and acidic conditions. Particularly in alkaline solution, the CNT/Fe-N-C catalysts showed better ORR activity compared to the commercial Pt/C catalyst. We suggest that the excellent electrocatalytic performance of CNT/Fe-N-C catalysts is attributed to: (i) the synergistic effect, which provides more catalytic FeNx sites for the ORR, due to the Fe and N co-doping and (ii) the high surface area and excellent electron transfer rate arising from the IL-derived core-sheath structure.

In Situ Precise Tuning of Bimetallic Electronic Effect for Boosting Oxygen Reduction Catalysis

Tuning intermediate adsorption energy by shifting the d-band center offers a powerful strategy to tailor the reactivity of metal catalysts. Here we report a potential sweep method to grow Pd layer-by-layer on Au with the capability to in situ measure the surface structure through an ethanol oxidation reaction. Spectroscopic characterizations reveal charge-transfer induced valence band restructuring in the Pd overlayer, which shifts the d-band center away from the Fermi level compared to bulk Pd. Precise overlayer control gives the optimal bimetallic surface of two monolayers (ML) Pd on Au, which exhibits more than 370-fold mass activity enhancement in oxygen reduction reaction (at 0.9 V vs. reversible hydrogen electrode) and 40 mV increase in half-wave potential compared to the Pt/C. Tested in a homemade Zn-air battery, the 2-ML-Pd/Au/C exhibits a maximum power density of 296 mW/cm² and specific activity of 804 mAh/g_Zn, much higher than Pt/C with the same catalyst loading amount.

Exploring Strategies toward Synthetic Precision Control within Core-Shell Nanowires

ConspectusAchieving precision and reproducibility in terms of physical structure and chemical composition within arbitrary nanoscale systems remains a "holy grail" challenge for nanochemistry. Because nanomaterials possess fundamentally distinctive size-dependent electronic, optical, and magnetic properties with wide-ranging applicability, the ability to produce homogeneous and monodisperse nanostructures with precise size and shape control, while maintaining a high degree of sample quality, purity, and crystallinity, remains a key synthetic objective. Moreover, it is anticipated that the methodologies developed to address this challenge ought to be reasonably simple, scalable, mild, nontoxic, high-yield, and cost-effective, while minimizing reagent use, reaction steps, byproduct generation, and energy consumption.The focus of this Account revolves around the study of various types of nanoscale one-dimensional core-shell motifs, prepared by our group. These offer a compact structural design, characterized by atom economy, to bring together two chemically distinctive (and potentially sharply contrasting) material systems into contact within the structural context of an extended, anisotropic configuration. Herein, we describe complementary strategies aimed at resolving the aforementioned concerns about precise structure and compositional control through the infusion of careful "quantification" and systematicity into customized, reasonably sustainable nanoscale synthetic protocols, developed by our group. Our multipronged approach involved the application of (a) electrodeposition, (b) electrospinning, (c) a combination of underpotential deposition and galvanic displacement reactions, and (d) microwave-assisted chemistry to diverse core-shell model systems, such as (i) carbon nanotube-SiO₂ composites, (ii) SnO₂/TiO₂ motifs, (iii) ultrathin Pt-monolayer shell-coated alloyed metal core nanowires, and (iv) Cu@TiO₂ nanowires, for applications spanning optoelectronics, photocatalysis, electrocatalysis, and thermal CO₂ hydrogenation, respectively.In so doing, over the years, we have reported on a number of different characterization tools involving spectroscopy (e.g., extended X-ray absorption fine structure (EXAFS) spectroscopy) and microscopy (e.g., high-resolution transmission electron microscopy (HRTEM) and atomic force microscopy (AFM)) for gaining valuable insights into the qualitative and quantitative nature of not only the inner core and outer shell themselves but also their intervening interface. While probing the functional catalytic behavior of a few of these core-shell structures under realistic operando conditions, using dynamic, in situ characterization techniques, we found that local and subtle changes in chemical composition and physical structure often occur during the reaction process itself. As such, nuanced differences in atomic packing, facet exposure, degree of derivatization, defect content, and/or extent of crystallinity can impact upon observed properties with tangible consequences for performance, mechanism, and durability.

Proton Removal Kinetics That Govern the Hydrogen Peroxide Oxidation Activity of Heterogeneous Bioinorganic Platforms

Precise regulation of proton-coupled electron-transfer (PCET) rates holds the key to simultaneously optimizing the turnover frequency and product selectivity of redox reactions that are central to the realization of renewable energy schemes in a sustainable future. In this work, a self-assembled monolayer (SAM) of a Ru complex electrografted onto a glassy carbon (GC) electrode was prepared as a heterogeneous electrocatalytic interface to facilitate the hydrogen peroxide (H₂O₂) oxidation half-cell reaction of a direct hydrogen peroxide/hydrogen peroxide fuel cell. A functional lipid membrane embedded with catalytic amounts of proton carriers was appended on top of the Ru SAM to construct a hybrid bilayer membrane (HBM) platform that can modulate the thermodynamics and kinetics of proton- and electron-transfer steps independently. The performances of the as-prepared Ru SAMs and HBMs toward H₂O₂ oxidation were investigated using electrochemical means, kinetic isotope effect (KIE) studies, and Tafel analyses. Proton carriers featuring borate, phosphate, and nitrile headgroups were found to dictate the transmembrane proton removal rate, thereby controlling the H₂O₂ oxidation activity. The first significance of this work was the expansion of HBM platforms to GC substrates to overcome the limited redox potential window on gold thiol systems, thereby enabling electrochemical investigations of anodic reactions at the SAM-lipid interface. The second highlight of this work was demonstrating for the first time that deprotonation kinetics can be taken advantage of to enhance the electrocatalytic oxidation performance of a metal complex anchored at the SAM-lipid interface of a HBM platform. When the knowledge gaps regarding how PCET steps govern redox pathways are closed, the advances achieved using our unique bioinorganic platform are envisioned to accelerate the understanding and optimization of electrocatalytic processes involving proton- and electron- transfer steps that are fundamental to the development of high-performance energy devices.

In Situ/Operando Electrocatalyst Characterization by X-ray Absorption Spectroscopy

During the last decades, X-ray absorption spectroscopy (XAS) has become an indispensable method for probing the structure and composition of heterogeneous catalysts, revealing the nature of the active sites and establishing links between structural motifs in a catalyst, local electronic structure, and catalytic properties. Here we discuss the fundamental principles of the XAS method and describe the progress in the instrumentation and data analysis approaches undertaken for deciphering X-ray absorption near edge structure (XANES) and extended X-ray absorption fine structure (EXAFS) spectra. Recent usages of XAS in the field of heterogeneous catalysis, with emphasis on examples concerning electrocatalysis, will be presented. The latter is a rapidly developing field with immense industrial applications but also unique challenges in terms of the experimental characterization restrictions and advanced modeling approaches required. This review will highlight the new insight that can be gained with XAS on complex real-world electrocatalysts including their working mechanisms and the dynamic processes taking place in the course of a chemical reaction. More specifically, we will discuss applications of in situ and operando XAS to probe the catalyst's interactions with the environment (support, electrolyte, ligands, adsorbates, reaction products, and intermediates) and its structural, chemical, and electronic transformations as it adapts to the reaction conditions.

Tailored electrocatalysts by controlled electrochemical deposition and surface nanostructuring

Controlled electrodeposition and surface nanostructuring are very promising approaches to tailor the structure of the electrocatalyst surface, with the aim to enhance their efficiency for sustainable energy conversion reactions. In this highlight, we first summarise different strategies to modify the structure of the electrode surface at the atomic and sub-monolayer level for applications in electrocatalysis. We discuss aspects such as structure sensitivity and electronic and geometric effects in electrocatalysis. Nanostructured surfaces are finally introduced as more scalable electrocatalysts, where morphology, cluster size, shape and distribution play an essential role and can be finely tuned. Controlled electrochemical deposition and selective engineering of the surface structure are key to design more active, selective and stable electrocatalysts towards a decarbonised energy scheme.

Oxygen reduction reaction on Pt-skin Pt3V(111) fuel cell cathode: a density functional theory study

Pt-non-precious transition metals (Pt-NPTMs) alloy electrocatalysts have gained considerable attention to develop cheaper and efficient electrocatalysts for oxygen reduction reaction (ORR) in proton exchange membrane fuel cells (PEMFCs). In this report, density functional theory (DFT) has been applied to study the catalytic activity of Pt-skin Pt3V(111) electrocatalyst for ORR in PEMFCs. The results revealed that the ORR intermediates (O, OH and OOH) have lower binding energies on Pt-skin Pt3V(111) compared to pure Pt(111) surface. The ORR on Pt-skin Pt3V(111) surface proceed via OOH dissociation with an activation energy of 0.33 eV. The formation of OH is found to be the rate determining step with an activation energy of 0.64 eV, which is even lower than in pure Pt(111) surface (0.72 eV). This indicates a better performance of Pt-skin Pt3V(111) for ORR compared to pure Pt(111) surface. Moreover, the DFT results revealed that the negative formation energy of the Pt3V alloy and the positive dissolution potential shift of the surface Pt atoms revealed the better stability of Pt-skin Pt3V(111) surface over pristine Pt(111) surface. Due to the improved activity and better stability, the new Pt3V alloy electrocatalyst is very promising for the development of low-cost and efficient PEMFCs.

Optimizing the structural design of a nanocomposite catalyst layer for PEM fuel cells for improving mass-specific power density

For the purpose of redesigning a PEM fuel cell with ultralow Pt loading, this review comprehensively summarizes and comments on recent important findings on ultrathin catalyst layer structures. We introduce recent advances in electrocatalyst research and development (R&D), highlighting the urgency of ultralow Pt loading in the total design of PEM fuel cells. Following that, the reason for a thinner and more ordered electrode structure is presented for the next generation of PEM fuel cells. We then review recent progress in methods for preparing Pt nanoparticles on high-aspect-ratio supports, extended surface area of nanowires (confined agglomerates and nanowires) and ordered arrays. Regarding the ordered arrays, we expatiate on proton conductor arrays and electron conductor arrays, including carbon nanotube-assisted arrays, TiO₂ nanotube-assisted arrays, Co-OH-CO₃ nanowire-assisted arrays, and pigment red 149-assisted arrays. Challenges related to proton transport and transfer, electron conduction and mass transport are then discussed to supply further research direction.

Modifying the Electrocatalyst-Ionomer Interface via Sulfonated Poly(ionic liquid) Block Copolymers to Enable High-Performance Polymer Electrolyte Fuel Cells

Polymer electrolyte membrane fuel cell (PEMFC) electrodes with a 0.07 mgPt cm-2 Pt/Vulcan electrocatalyst loading, containing only a sulfonated poly(ionic liquid) block copolymer (SPILBCP) ionomer, were fabricated and achieved a ca. 2× enhancement of kinetic performance through the suppression of Pt surface oxidation. However, SPILBCP electrodes lost over 70% of their electrochemical active area at 30% RH because of poor ionomer network connectivity. To combat these effects, electrodes made with a mix of Nafion/SPILBCP ionomers were developed. Mixed Nafion/SPILBCP electrodes resulted in a substantial improvement in MEA performance across the kinetic and mass transport-limited regions. Notably, this is the first time that specific activity values determined from an MEA were observed to be on par with prior half-cell results for Nafion-free Pt/Vulcan systems. These findings present a prospective strategy to improve the overall performance of MEAs fabricated with surface accessible electrocatalysts, providing a pathway to tailor the local electrocatalyst/ionomer interface.

Multilayer electrodeposition of Pt onto 1-2 nm Au nanoparticles using a hydride-termination approach

Here we report on hydride-terminated (HT) electrodeposition of Pt multilayers onto ∼1.6 nm Au nanoparticles (NPs). The results build on our earlier findings regarding electrodeposition of a single monolayer of Pt onto Au NPs and reports relating to HT Pt electrodeposition onto bulk Au. In the latter case, it was found that electrodeposition of Pt from a solution containing PtCl42- can be limited to a single monolayer of Pt atoms if it is immediately followed by adsorption of a monolayer of H atoms. The H-atom capping layer prevents deposition of Pt multilayers. In the present report we are interested in comparing the structure of NPs after multiple HT Pt electrodeposition cycles to the bulk analog. The results indicate that a greater number of HT Pt cycles are required to electrodeposit both a single Pt monolayer and Pt multilayers onto these Au NPs compared to bulk Au. Additionally, detailed structural analysis shows that there are fundamental differences in the structures of the AuPt materials depending on whether they are prepared on Au NPs or bulk Au. The resulting structures have a profound impact on formic acid oxidation electrocatalysis.

Bimetallic PtAu electrocatalysts for the oxygen reduction reaction: challenges and opportunities

Highly active, durable oxygen reduction reaction (ORR) electrocatalysts have an essential role in promoting the continuous operation of advanced energy technologies such as fuel cells and metal-air batteries. Considering the scarce reserve of Pt and its unsatisfactory overall performance, there is an urgent demand for the development of new generation ORR electrocatalysts that are substantially better than the state-of-the-art supported Pt-based nanocatalysts, such as Pt/C. Among various nanostructures, bimetallic PtAu represents one unique alloy system where highly contradictory performance has been reported. While it is generally accepted that Au may contribute to stabilizing Pt, its role in modulating the intrinsic activity of Pt remains unclear. This perspective will discuss critical structural issues that affect the intrinsic ORR activities of bimetallic PtAu, with an eye on elucidating the origin of seemingly inconsistent experimental results from the literature. As a relatively new class of electrodes, we will also highlight the performance of dealloyed nanoporous gold (NPG) based electrocatalysts, which allow a unique combination of structural properties highly desired for this important reaction. Finally, we will put forward the challenges and opportunities for the incorporation of these advanced electrocatalysts into membrane electrode assemblies (MEA) for actual fuel cells.

Ultrathin Film PtxPd(1-x) Alloy Catalysts for Formic Acid Oxidation Synthesized by Surface Limited Redox Replacement of Underpotentially Deposited H Monolayer

This work emphasizes the development of a green synthetic approach for growing ultrathin film PtxPd(1-x) alloy catalysts for formic acid oxidation (FAO) by surface limited redox replacement of underpotentially deposited H sacrificial layer. Up to three-monolayers-thick PtxPd(1-x) films with different composition are generated on Au electrodes and characterized for composition and surface roughness using XPS and electrochemical methods, respectively. XPS results show close correlation between solution molar ratio and atomic composition, with slightly higher Pt fraction in the deposited films. The accordingly deposited Pt42Pd58 films demonstrated remarkable specific and mass activities of up to 35 mAcm−2 and 45 Amg−1 respectively, lasting for more than 1500 cycles in FAO tests. This performance, found to be better twice or more than that of pure Pt counterparts, renders the Pt42Pd58 films comparable with the frontrunner FAO catalysts. In addition, the best alloy catalyst establishes a nearly hysteresis-free FAO CV curve a lot earlier than its Pt counterpart and thus supports the direct FAO pathway for longer. Overall, the combination of high Pd activity and CO tolerance with the remarkable Pt stability results in highly active and durable FAO catalysts. Finally, this facile and cost-effective synthetic approach allows for scaling the catalyst production and is thus appropriate for foreseeable commercialization.

Self-terminating electrodeposition of Pt on WC electrocatalysts

Self-terminated electrochemical deposition is used to grow Pt nanoparticles on tungsten monocarbide (WC) from a pH 4 electrolyte of 3 mmol/L K₂PtCl₄-0.5 mol/L NaCl. An unconventional potentiodynamic deposition program is used where nucleation is promoted at large overpotentials followed by growth termination at still larger overpotentials to yield a high coverage of Pt nanoparticles. Following three deposition cycles between -0.8 V_SCE and -0.45 V_SCE, the surface is covered by a monolayer equivalent charge of Pt in the form of ≈3 × 10¹¹ particles/cm² that are ≈6.7 ± 1.1 nm in diameter. The number and size of nanoparticles increase monotonically for five deposition cycles. Area-normalized kinetics for hydrogen evolution (HER) and oxidation (HOR) on Pt-WC were determined in 0.5 mol/L H₂SO₄. For the lowest surface coverage of Pt nanoparticles on WC, ≈ 0.01, an exchange current density of ≈ 100 mA/cm² is achieved, comparable to the highest reported values for Pt nanoparticles and ultramicroelectrodes. The area normalized apparent exchange current density decreases with increasing Pt coverage as the relative contribution of point versus planar diffusion decreases. Self-terminated electrodeposition of Pt provides an attractive approach to achieving ultra-low loadings of well-dispersed Pt nanoparticles on a non-precious metal support like WC.