The Effect of Al Buffer Layer on the Catalytic Synthesis of Carbon Nanotube Forests

Conducting Interface for Efficient Growth of Vertically Aligned Carbon Nanotubes: Towards Nano-Engineered Carbon Composite

Vertically aligned carbon nanotubes (VACNT) are manufactured nanomaterials with excellent properties and great potential for numerous applications. Recently, research has intensified toward achieving VACNT synthesis on different planar and non-planar substrates of various natures, mainly dependent on the user-defined application. Indeed, VACNT growth has to be adjusted and optimized according to the substrate nature and shape to reach the requirements for the application envisaged. To date, different substrates have been decorated with VACNT, involving the use of diffusion barrier layers (DBLs) that are often insulating, such as SiO₂ or Al₂O₃. These commonly used DBLs limit the conducting and other vital physico-chemical properties of the final nanomaterial composite. One interesting route to improve the contact resistance of VACNT on a substrate surface and the deficient composite properties is the development of semi-/conducting interlayers. The present review summarizes different methods and techniques for the deposition of suitable conducting interfaces and controlled growth of VACNT on diverse flat and 3-D fibrous substrates. Apart from exhibiting a catalytic efficiency, the DBL can generate a conducting and adhesive interface involving performance enhancements in VACNT composites. The abilities of different conducting interlayers are compared for VACNT growth and subsequent composite properties. A conducting interface is also emphasized for the synthesis of VACNT on carbonaceous substrates in order to produce cost-effective and high-performance nano-engineered carbon composites.

Flexible planar supercapacitors by straightforward filtration and laser processing steps

There is ever increasing demand for flexible energy storage devices due to the development of wearable electronics and other small electronic devices. The electrode flexibility is best provided by a special set of nanomaterials, but the required methodology typically consists of multiple steps and are designed just for the specific materials. Here, a facile and scalable method of making flexible and mechanically robust planar supercapacitors with interdigital electrode structure made of commercial carbon nanomaterials and silver nanowires is presented. The capacitor structure is achieved with vacuum filtration through a micropatterned contact mask and finished with simple laser processing steps. A maximum specific capacitance of 4 F cm^-3 was measured with cyclic voltammetry at scan rate of 5 mV s^-1. The reliability and charge transfer properties of devices were further investigated with galvanostatic charge-discharge measurements and electrochemical impedance spectroscopy, respectively. Furthermore, mechanical bending tests confirmed the devices have excellent mechanical integrity, and the deformations have no adverse effects on the electrochemical charge-discharge behavior and stability.

Breakdown of Native Oxide Enables Multifunctional, Free-Form Carbon Nanotube-Metal Hierarchical Architectures

Passive oxide layers on metal substrates impose remarkable interfacial resistance for electron and phonon transport. Here, a scalable surface activation process is presented for the breakdown of the passive oxide layer and the formation of nanowire/nanopyramid structured surfaces on metal substrates, which enables high-efficiency catalysis of high-crystallinity carbon nanotubes (CNTs) and the direct integration of the CNT-metal hierarchical architectures with flexible free-form configurations. The CNT-metal hierarchical architecture facilitates a dielectric free-energy-carrier transport pathway and blocks the reformation of passive oxide layer, and thus demonstrates a 5-fold decrease in interfacial electrical resistance with 66% increase in specific surface area compared with those without surface activation. Moreover, the CNT-metal hierarchical architectures demonstrate omnidirectional blackbody photoabsorption with the reflectance of 1 × 10^-5 over the range from ultraviolet to terahertz region, which is 1 order of magnitude lower than that of any previously reported broadband absorber material. The synergistically incorporated CNT-metal hierarchical architectures offer record-high broadband optical absorption with excellent electrical and structural properties as well as industrial-scale producibility.

On-chip integrated vertically aligned carbon nanotube based super- and pseudocapacitors

On-chip energy storage and management will have transformative impacts in developing advanced electronic platforms with built-in energy needs for operation of integrated circuits driving a microprocessor. Though success in growing stand-alone energy storage elements such as electrochemical capacitors (super and pseusocapacitors) on a variety of substrates is a promising step towards this direction. In this work, on-chip energy storage is demonstrated using architectures of highly aligned vertical carbon nanotubes (CNTs) acting as supercapacitors, capable of providing large device capacitances. The efficiency of these structures is further increased by incorporating electrochemically active nanoparticles such as MnO_x to form pseudocapacitive architectures thus enhancing device capacitance areal specific capacitance of 37 mF/cm². The demonstrated on-chip integration is up and down-scalable, compatible with standard CMOS processes, and offers lightweight energy storage what is vital for portable and autonomous device operation with numerous advantages as compared to electronics built from discrete components.