NiAu Single Atom Alloys for the Non-oxidative Dehydrogenation of Ethanol to Acetaldehyde and Hydrogen

Structure-activity relationships in the development of single atom catalysts for sustainable organic transformations

Single atom catalysts (SACs), which can provide the combined benefits of homogeneous and heterogeneous catalysts, are a revolutionary concept in the field of material research. The highly exposed catalytic surfaces, unsaturated sites, as well as unique structural and electronic properties of SACs have the potential to catalyze numerous reactions with unmatched efficiency and durability when stabilized on a suitable support. In this review, we have provided an intuitive insight into the strategies adopted in the last 5 years for morphology control of SACs to know about its impact on metal-support interaction and various organic transformations with special reference to metal oxides, alloys, metal-organic frameworks (MOFs) and carbon-based supports. This review also includes a brief description of unparalleled potentials of SACs and the recent advances in the catalysis of industrially important organic transformations, with special emphasis on the C-C cross-coupling reaction, biomass conversion, hydrogenation, oxidation and click chemistry. This unprecedented and unique perspective will highlight the interactions occurring within SACs that are responsible for their high catalytic efficiency, which will potentially benefit various organic transformations. We have also suggested plausible synergy of various other concepts such as defect engineering and piezocatalysis with SACs, which can provide a new direction to sustainable chemistry. A good understanding of the different types of metal-support interactions will help researchers develop morphology-controlled SACs with tunable properties and establish mechanisms for their exceptional catalytic behaviour in industrially important organic transformations.

Single-Atom Alloy Formation via Reaction-Driven Catalyst Restructuring

We demonstrate that single-atom alloy catalysts can be made by exposing physical mixtures of monometallic supported Cu and Pd catalysts to vinyl acetate (VA) synthesis reaction conditions. This reaction induces the formation of mobile clusters of metal diacetate species that drive extensive metal nanoparticle restructuring, leading to atomic dispersion of the precious metal, smaller nanoparticle sizes than the parent catalysts, and high activity and selectivity for both VA synthesis and ethanol dehydrogenation reactions. This approach is scalable and appears to be generalizable to other alloy catalysts.

Electrifying Energy and Chemical Transformations with Single-Atom Alloy Nanoparticle Catalysts

Single-atom alloys (SAAs) have attracted considerable attention as promising electrocatalysts in reactions central to energy conversion and chemical transformation. In contrast to monometallic nanocrystals and metal alloys, SAAs possess unique and intriguing physicochemical properties, positioning them as ideal model systems for studying structure-property relationships. However, the field is still in its early stages. In this Perspective, we first review and summarize rational synthesis methods and advanced characterization techniques for SAA nanoparticle catalysts. We then emphasize the extensive applications of SAAs in a range of electrocatalytic reactions, including fuel cell reactions, water splitting, and carbon dioxide and nitrate reductions. Finally, we provide insights into existing challenges and prospects associated with the controlled synthesis, characterization, and design of SAA catalysts.

Elucidating the Reactivity of Oxygenates on Single-Atom Alloy Catalysts

Doping isolated transition metal atoms into the surface of coinage-metal hosts to form single-atom alloys (SAAs) can significantly improve the catalytic activity and selectivity of their monometallic counterparts. These atomically dispersed dopant metals on the SAA surface act as highly active sites for various bond coupling and activation reactions. In this study, we investigate the catalytic properties of SAAs with different bimetallic combinations [Ni-, Pd-, Pt-, and Rh-doped Cu(111), Ag(111), and Au(111)] for chemistries involving oxygenates relevant to biomass reforming. Density functional theory is employed to calculate and compare the formation energies of species such as methoxy (CH3O), methanol (CH3OH), and hydroxymethyl (CH2OH), thereby understanding the stability of these adsorbates on SAAs. Activation energies and reaction energies of C-O coupling, C-H activation, and O-H activation on these oxygenates are then computed. Analysis of the data in terms of thermochemical linear scaling and Bro̷nsted-Evans-Polanyi relationship shows that some SAAs have the potential to combine weak binding with low activation energies, thereby exhibiting enhanced catalytic behavior over their monometallic counterparts for key elementary steps of oxygenate conversion. This work contributes to the discovery and development of SAA catalysts toward greener technologies, having potential applications in the transition from fossil to renewable fuels and chemicals.

Recent Progress and Opportunity of Metal Single-Atom Catalysts for Biomass Conversion Reactions

The conversion of lignocellulosic biomass into platform chemicals and fuels by metal single atoms is a new domain in solid catalysis research. Unlike the conventional catalysis route, single-atom catalysts (SACs) proliferate maximum utilization efficiency, high catalytic activity, and good selectivity to the desired product with an ultralow loading of the active sites. More strikingly, SACs show a unique cost-effective pathway for the conversion of complex sugar molecules to value-added chemicals in high yield and selectivity, which may be hindered by conventional metal nanoparticles. Primarily, SACs having adjustable active sites could be easily modified using sophisticated synthetic techniques based on their intended reactions. This review covers current research on the use of SACs with a strong emphasis on the fundamentals of catalyst design, and their distinctive activities in each type of reaction (hydrogenation, hydrogenolysis, hydrodeoxygenation, oxidation, and dehydrogenation). Furthermore, the fundamental insights into the superior actions of SACs within the opportunity and prospects for the industrial-scale synthesis of value-added products from the lignocelluloses are covered.

Dilute Alloys Based on Au, Ag, or Cu for Efficient Catalysis: From Synthesis to Active Sites

The development of new catalyst materials for energy-efficient chemical synthesis is critical as over 80% of industrial processes rely on catalysts, with many of the most energy-intensive processes specifically using heterogeneous catalysis. Catalytic performance is a complex interplay of phenomena involving temperature, pressure, gas composition, surface composition, and structure over multiple length and time scales. In response to this complexity, the integrated approach to heterogeneous dilute alloy catalysis reviewed here brings together materials synthesis, mechanistic surface chemistry, reaction kinetics, in situ and operando characterization, and theoretical calculations in a coordinated effort to develop design principles to predict and improve catalytic selectivity. Dilute alloy catalysts─in which isolated atoms or small ensembles of the minority metal on the host metal lead to enhanced reactivity while retaining selectivity─are particularly promising as selective catalysts. Several dilute alloy materials using Au, Ag, and Cu as the majority host element, including more recently introduced support-free nanoporous metals and oxide-supported nanoparticle "raspberry colloid templated (RCT)" materials, are reviewed for selective oxidation and hydrogenation reactions. Progress in understanding how such dilute alloy catalysts can be used to enhance selectivity of key synthetic reactions is reviewed, including quantitative scaling from model studies to catalytic conditions. The dynamic evolution of catalyst structure and composition studied in surface science and catalytic conditions and their relationship to catalytic function are also discussed, followed by advanced characterization and theoretical modeling that have been developed to determine the distribution of minority metal atoms at or near the surface. The integrated approach demonstrates the success of bridging the divide between fundamental knowledge and design of catalytic processes in complex catalytic systems, which can accelerate the development of new and efficient catalytic processes.

Designing Sites in Heterogeneous Catalysis: Are We Reaching Selectivities Competitive With Those of Homogeneous Catalysts?

A critical review of different prominent nanotechnologies adapted to catalysis is provided, with focus on how they contribute to the improvement of selectivity in heterogeneous catalysis. Ways to modify catalytic sites range from the use of the reversible or irreversible adsorption of molecular modifiers to the immobilization or tethering of homogeneous catalysts and the development of well-defined catalytic sites on solid surfaces. The latter covers methods for the dispersion of single-atom sites within solid supports as well as the use of complex nanostructures, and it includes the post-modification of materials via processes such as silylation and atomic layer deposition. All these methodologies exhibit both advantages and limitations, but all offer new avenues for the design of catalysts for specific applications. Because of the high cost of most nanotechnologies and the fact that the resulting materials may exhibit limited thermal or chemical stability, they may be best aimed at improving the selective synthesis of high value-added chemicals, to be incorporated in organic synthesis schemes, but other applications are being explored as well to address problems in energy production, for instance, and to design greener chemical processes. The details of each of these approaches are discussed, and representative examples are provided. We conclude with some general remarks on the future of this field.

Recent progress in single-atom alloys: Synthesis, properties, and applications in environmental catalysis

Heterogeneous catalysts have made outstanding advancements in pollutants elimination as well as energy and materials production over the past decades. Single-atom alloys (SAAs) are novel environmental catalysts prepared by dispersing single metal atoms on other metals. Integrating the advantages of single atom and alloys, SAAs can maximize atom utilization, reduce the use of noble metals and enhance catalytic performances. The synergistic, electronic and geometric effects of SAAs are effective to modulate the activation energy and adsorption strength, consequently breaking linear scaling relationship as well as offering an excellent catalytic activity and selectivity. Moreover, SAAs possess clear atomic structure, active sites and reaction mechanisms, providing an opportunity to tailor catalytic properties and develop effective environmental catalysts. In this review, we provide the recent progress on synthetic strategies, catalytic properties and catalyst design of SAAs. Furthermore, the applications of SAAs in environmental catalysis are introduced towards catalytic conversion and elimination of different air pollutants in many important reactions including (electrochemical) oxidation of volatile organic compounds (VOCs), dehydrogenation of VOCs, CO₂ conversion, NO_x reduction, CO oxidation, SO₃ decomposition, etc. Finally, challenges and opportunities of SAAs in a broad environmental field are proposed.

A casting combined quenching strategy to prepare PdAg single atom alloys designed using the cluster expansion combined Monte Carlo method

In this work, the surface structure of a PdAg alloy is investigated by cluster expansion (CE) combined Monte Carlo (MC) simulations. All systems with different component proportions show an obvious component segregation corresponding to the depth from the surface. A significant amount of Ag is observed on the first layer, and Pd is concentrated significantly on the second layer. The Pd distribution on the PdAg surfaces is closely related to the temperature and composition ascribed to the concentration and configurational entropy effects, which are explicitly treated in MC simulations. The vacancies mainly distribute separately. The simulation results show good agreement with the experimental evidence. Moreover, we demonstrated a general and highly effective casting combined quenching strategy for controlling the ensemble size and chemical composition of alloy surfaces which could successfully be applied to the large-scale production of SAA.

Unique catalytic properties of Ni–Ir alloy for the hydrogenation of N-heteroaromatics

SiO2-supported Ni–Ir alloy catalysts showed much higher catalytic activity for the hydrogenation of N-heteroaromatics including pyridines and quinolines than monometallic Ir/SiO2 and Ni/SiO2.

Tracing the reactivity of single atom alloys for ethanol dehydrogenation using ab initio simulations

A full DFT parameterized MKM is used to accurately predict the reactivity trend for ethanol dehydrogenation reaction on SAAs.

Mechanistic and Electronic Insights into a Working NiAu Single-Atom Alloy Ethanol Dehydrogenation Catalyst

Elucidation of reaction mechanisms and the geometric and electronic structure of the active sites themselves is a challenging, yet essential task in the design of new heterogeneous catalysts. Such investigations are best implemented via a multipronged approach that comprises ambient pressure catalysis, surface science, and theory. Herein, we employ this strategy to understand the workings of NiAu single-atom alloy (SAA) catalysts for the selective nonoxidative dehydrogenation of ethanol to acetaldehyde and hydrogen. The atomic dispersion of Ni is paramount for selective ethanol to acetaldehyde conversion, and we show that even the presence of small Ni ensembles in the Au surface results in the formation of undesirable byproducts via C-C scission. Spectroscopic, kinetic, and theoretical investigations of the reaction mechanism reveal that both C-H and O-H bond cleavage steps are kinetically relevant and single Ni atoms are confirmed as the active sites. X-ray absorption spectroscopy studies allow us to follow the charge of the Ni atoms in the Au host before, under, and after a reaction cycle. Specifically, in the pristine state the Ni atoms carry a partial positive charge that increases upon coordination to the electronegative oxygen in ethanol and decreases upon desorption. This type of oxidation state cycling during reaction is similar to the behavior of single-site homogeneous catalysts. Given the unique electronic structure of many single-site catalysts, such a combined approach in which the atomic-scale catalyst structure and charge state of the single atom dopant can be monitored as a function of its reactive environment is a key step toward developing structure-function relationships that inform the design of new catalysts.

First-principles design of a single-atom–alloy propane dehydrogenation catalyst

Nanoparticles of rhodium dispersed on metal oxides are generally poor catalysts for alkane dehydrogenation because the reactants bind too strongly to the metal. Hannagan et al. performed first-principle calculations indicating that single rhodium atoms in a copper surface should be stable and selective for conversion of propane to propene and hydrogen. Model studies of single rhodium atoms embedded in a copper (111) surface revealed a very high selectivity to propene and high resistance to the formation of surface carbon that would deactivate the catalyst.

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Directing reaction pathways via in situ control of active site geometries in PdAu single-atom alloy catalysts

The atomic scale structure of the active sites in heterogeneous catalysts is central to their reactivity and selectivity. Therefore, understanding active site stability and evolution under different reaction conditions is key to the design of efficient and robust catalysts. Herein we describe theoretical calculations which predict that carbon monoxide can be used to stabilize different active site geometries in bimetallic alloys and then demonstrate experimentally that the same PdAu bimetallic catalyst can be transitioned between a single-atom alloy and a Pd cluster phase. Each state of the catalyst exhibits distinct selectivity for the dehydrogenation of ethanol reaction with the single-atom alloy phase exhibiting high selectivity to acetaldehyde and hydrogen versus a range of products from Pd clusters. First-principles based Monte Carlo calculations explain the origin of this active site ensemble size tuning effect, and this work serves as a demonstration of what should be a general phenomenon that enables in situ control over catalyst selectivity.

Thiolate-Protected Bimetallic Nanoclusters: Understanding the Relationship between Electronic and Catalytic Properties

Thiolate-protected metal nanoclusters, which are smaller than 2 nm and have a specific number of metal atoms, have been greatly investigated in areas such as catalysis, sensing, and energy conversion because of their unique chemical, optical, structural, and electronic properties. Doping monometallic nanoclusters with another metal offers the opportunity to enhance these properties even further. The atomic structure of thiolate-protected bimetallic nanoclusters has been thoroughly studied using various X-ray methods, but the electronic structures of these complexes are often under-discussed. This Perspective summarizes works examining the electronic properties (charge states and energy levels) of these materials using density functional theory, square-wave voltammetry, UV-vis spectroscopy, and X-ray photoelectron spectroscopy. This information is then related to the catalytic activities of these complexes in various representative reactions (e.g., carbon-carbon coupling, hydrogenation, and oxidation). The significance of the structure-property relationship between the electronic properties and the catalytic performance of thiolate-protected bimetallic nanoclusters is demonstrated.

The catalytic dehydrogenation of ethanol by heterogeneous catalysts

In this review, recent advances in the catalytic dehydrogenation of ethanol to acetaldehytde with the release of hydrogen catalyzed by a heterogeneous catalyst aresummerized and discussed.

Electronic Metal-Support Interaction of Single-Atom Catalysts and Applications in Electrocatalysis

The electronic metal-support interaction (EMSI), which acts as a bridge between theoretical electronic study and the design of heterogenous catalysts, has attracted much attention. Utilizing the interaction between the metal and the support is one of the most essential strategies to enhance electrocatalytic efficiency due to structural and synergetic promotion. To date, as the ideal model for realizing EMSI, many types of single-atom catalysts (SACs) have been developed. The understanding of the electronic interaction on SACs has also been pushed to a higher level. However, systematic theories and operando experiments are seldom reported, and will be necessary to put forward and be carried out, respectively. Herein, the types, characterization, mechanism, and electrocatalytic applications of EMSI are comprehensively summarized and discussed. In addition to the basic information above, the challenges, opportunities, and future development of the EMSI on SACs are also proposed to present an overall view and reference to the later research.

Single-atom alloy catalysts: structural analysis, electronic properties and catalytic activities

Monometallic catalysts, in particular those containing noble metals, are frequently used in heterogeneous catalysis, but they are expensive, rare and the ability to tailor their structures and properties remains limited. Traditionally, alloy catalysts have been used instead that feature enhanced electronic and chemical properties at a reduced cost. Furthermore, the introduction of single metal atoms anchored onto supports provided another effective strategy to increase both the atomic efficiency and the chance of tailoring the properties. Most recently, single-atom alloy catalysts have been developed in which one metal is atomically dispersed throughout the catalyst via alloy bonding; such catalysts combine the traditional advantages of alloy catalysts with the new feature of tailoring properties achievable with single atom catalysts. This review will first outline the atomic scale structural analysis on single-atom alloys using microscopy and spectroscopy tools, such as high-angle annular dark field imaging-scanning transmission electron microscopy and extended X-ray absorption fine structure spectroscopy. Next, progress in research to understand the electronic properties of single-atom alloys using X-ray spectroscopy techniques and quantum calculations will be presented. The catalytic activities of single-atom alloys in a few representative reactions will be further discussed to demonstrate their structure-property relationships. Finally, future perspectives for single-atom alloy catalysts from the structural, electronic and reactivity aspects will be proposed.

Single-Atom Catalysts across the Periodic Table

Isolated atoms featuring unique reactivity are at the heart of enzymatic and homogeneous catalysts. In contrast, although the concept has long existed, single-atom heterogeneous catalysts (SACs) have only recently gained prominence. Host materials have similar functions to ligands in homogeneous catalysts, determining the stability, local environment, and electronic properties of isolated atoms and thus providing a platform for tailoring heterogeneous catalysts for targeted applications. Within just a decade, we have witnessed many examples of SACs both disrupting diverse fields of heterogeneous catalysis with their distinctive reactivity and substantially enriching our understanding of molecular processes on surfaces. To date, the term SAC mostly refers to late transition metal-based systems, but numerous examples exist in which isolated atoms of other elements play key catalytic roles. This review provides a compositional encyclopedia of SACs, celebrating the 10th anniversary of the introduction of this term. By defining single-atom catalysis in the broadest sense, we explore the full elemental diversity, joining different areas across the whole periodic table, and discussing historical milestones and recent developments. In particular, we examine the coordination structures and associated properties accessed through distinct single-atom-host combinations and relate them to their main applications in thermo-, electro-, and photocatalysis, revealing trends in element-specific evolution, host design, and uses. Finally, we highlight frontiers in the field, including multimetallic SACs, atom proximity control, and possible applications for multistep and cascade reactions, identifying challenges, and propose directions for future development in this flourishing field.

Ethanol Dehydrogenation: A Reaction Path Study by Means of Temporal Analysis of Products

Conventional fossil fuels such as gasoline or diesel should be substituted in the future by environmentally-friendly alternatives in order to reduce emissions in the transport sector and thus mitigate global warming. In this regard, iso-butanol is very promising as its chemical and physical properties are very similar to those of gasoline. Therefore, ongoing research deals with the development of catalytically-supported synthesis routes to iso-butanol, starting from renewably-generated methanol. This research has already revealed that the dehydrogenation of ethanol plays an important role in the reaction sequence from methanol to iso-butanol. To improve the fundamental understanding of the ethanol dehydrogenation step, the Temporal Analysis of Products (TAP) methodology was applied to illuminate that the catalysts used, Pt/C, Ir/C and Cu/C, are very active in ethanol adsorption. H2 and acetaldehyde are formed on the catalyst surfaces, with the latter quickly decomposing into CO and CH4 under the given reaction conditions. Based on the TAP results, this paper proposes a reaction scheme for ethanol dehydrogenation and acetaldehyde decomposition on the respective catalysts. The samples are characterized by means of N2 sorption and Scanning Transmission Electron Microscopy (STEM).

Synthesis of α,β- and β-Unsaturated Acids and Hydroxy Acids by Tandem Oxidation, Epoxidation, and Hydrolysis/Hydrogenation of Bioethanol Derivatives

We report a reaction platform for the synthesis of three different high‐value specialty chemical building blocks starting from bio‐ethanol, which might have an important impact in the implementation of biorefineries. First, oxidative dehydrogenation of ethanol to acetaldehyde generates an aldehyde‐containing stream active for the production of C₄ aldehydes via base‐catalyzed aldol‐condensation. Then, the resulting C₄ adduct is selectively converted into crotonic acid via catalytic aerobic oxidation (62 % yield). Using a sequential epoxidation and hydrogenation of crotonic acid leads to 29 % yield of β‐hydroxy acid (3‐hydroxybutanoic acid). By controlling the pH of the reaction media, it is possible to hydrolyze the oxirane moiety leading to 21 % yield of α,β‐dihydroxy acid (2,3‐dihydroxybutanoic acid). Crotonic acid, 3‐hydroxybutanoic acid, and 2,3‐dihydroxybutanoic acid are archetypal specialty chemicals used in the synthesis of polyvinyl‐co‐unsaturated acids resins, pharmaceutics, and bio‐degradable/ ‐compatible polymers, respectively.

Stabilization of a nanoporous NiCu dilute alloy catalyst for non-oxidative ethanol dehydrogenation

In situ and ex situ X-ray photoelectron spectroscopy and electron-microscopy reveal that the stability of nanoporous NiCu alloy catalysts for non-oxidative ethanol dehydrogenation improves by generating kinetically trapped Ni²⁺ subsurface states.

On the behaviour of structure-sensitive reactions on single atom and dilute alloy surfaces

Typically structure sensitive dissociation reactions exhibit reduced structure-sensitivity when taking place over low-index single atom alloy surfaces.