Catalyst Design and Progresses for Urea Oxidation Electrolysis in Alkaline Media

Urea catalytic oxidation for energy and environmental applications

Urea is one of the most essential reactive nitrogen species in the nitrogen cycle and plays an indispensable role in the water-energy-food nexus. However, untreated urea or urine wastewater causes severe environmental pollution and threatens human health. Electrocatalytic and photo(electro)catalytic urea oxidation technologies under mild conditions have become promising methods for energy recovery and environmental remediation. An in-depth understanding of the reaction mechanisms of the urea oxidation reaction (UOR) is important to design efficient electrocatalysts/photo(electro)catalysts for these technologies. This review provides a critical appraisal of the recent advances in the UOR by means of both electrocatalysis and photo(electro)catalysis, aiming to comprehensively assess this emerging field from fundamentals and materials, to practical applications. The emphasis of this review is on the design and development strategies for electrocatalysts/photo(electro)catalysts based on reaction pathways. Meanwhile, the UOR in natural urine is discussed, focusing on the influence of impurity ions. A particular emphasis is placed on the application of the UOR in energy and environmental fields, such as hydrogen production by urea electrolysis, urea fuel cells, and urea/urine wastewater remediation. Finally, future directions, prospects, and remaining challenges are discussed for this emerging research field. This critical review significantly increases the understanding of current progress in urea conversion and the development of a sustainable nitrogen economy.

Enhanced •Cl generation by introducing electrophilic Cu(II) in Co3O4 anode for efficient total nitrogen removal with hydrogen recovery in urine treatment

Urine is a nitrogen-containing waste, but can be used as an attractive alternative substrate for H2 recovery. However, conventional urea oxidation reaction is subject to complex six-electron transfer kinetics and requires alkaline conditions. Herein, an efficient method of enhancing •Cl generation by introducing electrophilic Cu(II) into Co3O4 nanowires anode was proposed, which realized the highly efficient TN removal and H2 production in urine treatment under neutral conditions. The key mechanism is that the electrophilic effect of Cu(II) attracts electrons from the oxygen atom, which causes the oxygen atom to further attract electrons from Co(II), reducing the charge density of Co(II). Electrophilic Cu(II) accelerates the difficult conversion step of Co(II) to Co(III), which enhances the generation of •Cl. The generated •Cl efficiently converts urea to N2, while the electron transport promotes H2 production on the CuO@CF nanowires cathode. Results showed that the steady-state concentration of •Cl was increased to about 1.5 times by the Cu(II) introduction. TN removal and H2 production reached 94.7% and 642.1 μmol after 50 min, which was 1.6 times and 1.5 times that of Co3O4 system, respectively. It was also 2.3 times and 2.1 times of RuO2, and 3.3 times and 2.5 times of Pt, respectively. Moreover, TN removal was 11.0 times higher than that of without •Cl mediation, and H2 production was 4.3 times higher. More importantly, excellent TN removal and H2 production were also observed in the actual urine treatment. This work provides a practical possibility for efficient total nitrogen removal and hydrogen recovery in urine wastewater treatment.

Surface Engineering over Metal-Organic Framework Nanoarray to Realize Boosted and Sustained Urea Oxidation

Facilitating C─N bond cleavage and promoting *COO desorption are essential yet challenging in urea oxidation reactions (UORs). Herein a novel interfacial coordination assembly protocol is established to modify the Co-phytate coordination complex on the Ni-based metal-organic framework (MOF) nanosheet array (CC/Ni-BDC@Co-PA) toward boosted and sustained UOR electrocatalysis. Comprehensive experimental and theoretical investigations unveil that surface Co-PA modification over Ni-BDC can manipulate the electronic state of Ni sites, and in situ evolved charge-redistributed surface can promote urea adsorption and the subsequent C─N bond cleavage. Impressively, Co-PA functionalization can impart a negatively charged catalyst surface with improved aerophobicity, not only weakening *COO adsorption and promoting CO2 departure, but also repelling CO3 2- approaching to deactivate Ni species, eventually alleviating CO2 poisoning and enhancing operational durability. Beyond that, improved hydrophilic and aerophobic characteristics would also contribute to better mass transfer kinetics. Consequently, CC/Ni-BDC@Co-PA exhibits prominent UOR performance with an ultralow potential of 1.300 V versus RHE to attain 10 mA cm-2 , a small Tafel slope of 45 mV dec-1 , and strong durability, comparable to the best Ni-based electrocatalysts documented thus far. This work affords a novel paradigm to construct MOF-based materials for promoted and sustained UOR catalysis through elegant surface engineering based on a metal-PA complex.

3D Hierarchical-Architectured Nanoarray Electrode for Boosted and Sustained Urea Electro-Oxidation

Exploring active and durable Ni-based materials with optimized electronic and architectural engineering to promote the urea oxidation reaction (UOR) is pivotal for the urea-related technologies. Herein a 3D self-supported hierarchical-architectured nanoarray electrode (CC/MnNi@NC) is proposed in which 1D N-doped carbon nanotubes (N-CNTs) with 0D MnNi nanoparticles (NPs) encapsulation are intertwined into 2D nanosheet aligned on the carbon cloth for prominently boosted and sustained UOR electrocatalysis. From combined experimental and theoretical investigations, Mn-alloying can regulate Ni electronic state with downshift of the d-band center, facilitating active Ni³⁺ species generation and prompting the rate-determining step (*COO intermediate desorption). Meanwhile, the micro/nano-hierarchical nanoarray configuration with N-CNTs encapsulating MnNi NPs can not only endow strong operational durability against metal corrosion/agglomeration and enrich the density of active sites, but also accelerate electron transfer, and more intriguingly, promote mass transfer as a result of desirable superhydrophilic and quasi-superaerophobic characteristics. Therefore, with such elegant integration of 0D, 1D and 2D motifs into 3D micro/nano-hierarchical architecture, the resulting CC/MnNi@NC can deliver admirable UOR performance, favorably comparable to the best-performing UOR electrocatalysts reported thus far. This work opens a fresh prospect in developing advanced electrocatalysts via electronic manipulation coupled with architectural engineering for various energy conversion technologies.

Unconventional Phase Synergies with Doping Engineering Over Ni Electrocatalyst Featuring Regulated Electronic State for Accelerated Urea Oxidation

Exploring high-performing Ni-based electrocatalysts for the urea oxidation reaction (UOR) is crucial for developing urea-related energy technologies yet remains a daunting challenge. In this study, a synergistic anomalous hcp phase and heteroatom doping engineering over metallic Ni are found to enhance the UOR. A metal-organic framework-mediated approach is proposed to construct Ni nanoparticles (NPs) with designated crystal phase embedded in N-doped carbon (fcc-Ni/NC and hcp-Ni/NC). Significant crystal phase-dependent catalytic activity for the UOR is observed; hcp-Ni/NC, featuring unusual hcp phase, outperforms fcc-Ni/NC with conventional fcc phase. Moreover, incorporating foreign Mn species in hcp-Ni/NC can further dramatically promote UOR, making it among the best UOR catalysts reported to date. From experimental results and DFT calculations, the specific nanoarchitecture, involving an anomalous hcp phase together with Mn doping engineering, endows hcp-MnNi/NC with abundant exposed active sites, facile charge transfer, and more significantly, optimized electronic state, giving rise to enriched Ni³⁺ active species and oxygen vacancies on the catalyst surface during electrocatalysis. These features collectively contribute to the enhanced UOR activity. This work highlights a potent design strategy to develop advanced catalysts with regulated electronic state through synergistic crystal phase and doping engineering.

Modulating the electronic structure of CoS2 by Sn doping boosting urea oxidation for efficient alkaline hydrogen production

Urea electrocatalytic oxidation afforded by renewable energies is highly promising to replace the sluggish oxygen evolution reaction in water splitting for hydrogen production while realizing the treatment of urea-rich waste water. Therefore, the development of efficient and cost-effective catalysts for water splitting assisted by urea is highly desirable. Herein, Sn-doped CoS₂ electrocatalysts were reported with the engineered electronic structure and the formation of Co-Sn dual active sites for urea oxidation reaction (UOR) and hydrogen evolution reaction (HER), respectively. Consequently, the number of active sites and the intrinsic activity were enhanced simultaneously and the resultant electrodes exhibited outstanding electrocatalytic activity with a very low potential of 1.301 V at 10 mA·cm^-2 for UOR and an overpotential of 132 mV at 10 mA·cm^-2 for HER. Therefore, a two-electrode device was assembled by employing Sn(2)-CoS₂/CC and Sn(5)-CoS₂/CC and the constructed cell required only 1.45 V to approach a current density of 10 mA·cm^-2 along with good durability for at least 95 h assisted by urea. More importantly, the assembled electrolyzer can be powered by commercial dry battery to generate numerous gas bubbles on the surface of the electrodes, demonstrating the high potential of the as-fabricated electrodes for applications in hydrogen production and pollutant treatment at a low-voltage electrical energy input.

Solar-Driven Catalytic Urea Oxidation for Environmental Remediation and Energy Recovery

The water-energy nexus is highly related to sustainable societal development. As one of the most abundant biowastes discharged into the environment, mild abatements and green conversions of urea wastewater have been widely investigated. Due to abundant sources, global distribution, and easy control, light-based catalytic strategies have become alternative on-site treatment approaches. After comprehensively surveying the recent progress, recent achievements of urea oxidation under light irradiation are reviewed herein. Several typical light-promoted systems employed in urea conversion, including photocatalysis, photo-electrocatalysis, photo-biocatalysis, and photocatalytic fuel cells, are meticulously introduced and discussed, from catalyst designs and medium conditions to established mechanisms. To realize the goal of sustainability, the chemical energy in urea-rich water could be utilized for the value-added production of hydrogen fuel and electricity. Finally, based on current developments, existing challenges are enumerated and developmental prospects in the future of light-driven urea conversion technologies are proposed.

POMs@ZIF-8 derived transition metal carbides for urea electrolysis-assisted hydrogen generation

Transition metal carbide MoC@C and Ni/WC@C nanoparticles exhibit high catalytic activities for the hydrogen evolution reaction and urea oxidation reaction. Moreover, they showed high compatibility for hydrogen generation via urea electrolysis.