Decolorization and detoxification of two textile industry effluents by the laccase/1-hydroxybenzotriazole system

Optimized decolorization of two poly azo dyes Sirius Red and Sirius Blue using laccase-mediator system

Factors, namely pH, laccase-like activity, dyes concentration as well as 1-Hydroxybenzotriazole (HBT) concentration was examined. The results indicated that the maximum decolorization yield and rate reached 98.30 ± 0.10% and 5.84 ± 0.01%/min, respectively for Sirius Blue, and 99.34 ± 0.47% and 5.85 ± 0.12%/min, respectively for Sirius Red after 4 h. The presence of the redox mediator 1-hydroxybenzotriazole (HBT) greatly improved the decolorization levels. The optimum concentrations of HBT, dyes, and laccase were 0.62 mM, 50 mg/L, and 0.89 U/mL respectively at pH 4.58 for both dyes. Phytotoxicity tests using treated and untreated dyes proved that the applied treatment slightly decreased the toxicity of the by-products. However, the germination index (GI) increased from 14.6 to 36.08% and from 31.6 to 36.96% for Sirius Red and Sirius Blue, respectively. The present study focused on the treatment of two recalcitrant azo dyes, namely: Sirius Blue (Direct Blue 71) and Sirius Red (Direct Red 80). The decolorization was performed using cell-free supernatant from Coriolopsis gallica culture with high laccase activity. Response surface methodology (RSM) and Box-Behnken design were applied to optimize the decolorization of the two tested dyes. The effect of four.

Purification, characterization of laccase from Pleurotus ostreatus HK35, and optimization for congo red biodecolorization using Box-Behnken design

This study is the first report on purification, characterization, and application of laccase derived from the white-rot fungus, Pleurotus ostreatus HK35 (Hungary strain), in Congo Red decolorization. The purification process involved ammonium sulfate precipitation, dialysis, anion exchange chromatography, and ultrafiltration, yielding a specific laccase activity of 15.26 U/mg and a 30.21% recovery rate. The purified enzyme, with a molecular weight of approximately 34 kilodaltons, displayed optimal activity at a temperature of 60 °C and pH 4.0 when using 2,2'-azino-bis (3-ethylbenzthiazoline-6-sulphonic acid) (ABTS) as a substrate. The enzyme maintained over 82.02 ± 1.01% of its activity at temperatures up to 50 °C after 180 min but displayed less than 5% of its activity at 60 and 70 °C. Notably, the enzyme's activity was significantly enhanced by Pb(NO3)2, whereas β-mercaptoethanol completely inhibited the activity. Utilizing the Box-Behnken design, we optimized Congo Red decolorization efficiency to 91.05 ± 0.82% at 100 mg/L Congo Red, 1.5 mM mediator concentration, and 1.6 U/mL laccase activity. Analysis of Variance (ANOVA) suggested the model was significant, and all variables significantly influenced decolorization efficiency.

Supplementary Information

The online version contains supplementary material available at 10.1007/s13205-024-03926-7.

Optimization of the Decolorization of the Reactive Black 5 by a Laccase-like Active Cell-Free Supernatant from Coriolopsis gallica

The textile industry generates huge volumes of colored wastewater that require multiple treatments to remove persistent toxic and carcinogenic dyes. Here we studied the decolorization of a recalcitrant azo dye, Reactive Black 5, using laccase-like active cell-free supernatant from Coriolopsis gallica. Decolorization was optimized in a 1 mL reaction mixture using the response surface methodology (RSM) to test the influence of five variables, i.e., laccase-like activity, dye concentration, redox mediator (HBT) concentration, pH, and temperature, on dye decolorization. Statistical tests were used to determine regression coefficients and the quality of the models used, as well as significant factors and/or factor interactions. Maximum decolorization was achieved at 120 min (82 ± 0.6%) with the optimized protocol, i.e., laccase-like activity at 0.5 U mL−1, dye at 25 mg L−1, HBT at 4.5 mM, pH at 4.2 and temperature at 55 °C. The model proved significant (ANOVA test with p < 0.001): coefficient of determination (R²) was 89.78%, adjusted coefficient of determination (R²A) was 87.85%, and root mean square error (RMSE) was 10.48%. The reaction conditions yielding maximum decolorization were tested in a larger volume of 500 mL reaction mixture. Under these conditions, the decolorization rate reached 77.6 ± 0.4%, which was in good agreement with the value found on the 1 mL scale. RB5 decolorization was further evaluated using the UV-visible spectra of the treated and untreated dyes.

Development of a semiconductor tree branch-like photoreactor for textile industry effluent treatment

This paper aimed to develop a new photocatalytic reactor design with a rotary tree branch structure for wastewater treatment in the textile industry. The brass sheet calcined at 500 °C (B500) was used as the photocatalyst and as a substrate for ZnO nanoparticle immobilization (B500ZnO). The photoreactor performance was evaluated toward the photodegradation of an aqueous solution of Reactive Black 5 dye (AS-RB5), raw wastewater (RW), and treated wastewater (TW). X-ray diffraction (XRD) and scanning electron microscopy (SEM) results illustrated ZnO nanowire formation over B500 and B500ZnO substrates. The bandgap values of these samples were estimated by diffuse reflectance measurements. The effects of dye concentration, the type of radiation, and ZnO NP deposition on the degradation of AS-RB were evaluated. Decreases in chemical oxygen demand (COD) greater than 82% were obtained using solar irradiation and artificial light as the energy source. Regarding calcined brass sheet reutilization, a decrease of 45% in the photocatalytic activity efficiency after 5 cycles was noted due to the effect of photocorrosion of the ZnO nanowires. The photoreaction of the RW and TW effluents showed COD values of 21 and 35%, respectively, which are below the limits established by state environmental control. With respect to RB5 addition to the TW effluent (TW-RB5), a discoloration of 62% was noticed after 3 h of photodegradation. Furthermore, the toxicity tests of the AS-RB5 and TW-RB5 samples did not display toxic intermediates after the photoreaction since 80% of the seeds germinated. Finally, the photoreactor exhibited good performance regarding the decrease in effluent pollutant charge, in addition to the efficient discoloration of RB5 dye.

Effects of Technical Textiles and Synthetic Nanofibers on Environmental Pollution

Textile manufacturing has been one of the highest polluting industrial sectors. It represents about one-fifth of worldwide industrial water pollution. It uses a huge number of chemicals, numerous of which are carcinogenic. The textile industry releases many harmful chemicals, such as heavy metals and formaldehyde, into water streams and soil, as well as toxic gases such as suspended particulate matter and sulphur dioxide to air. These hazardous wastes, may cause diseases and severe problems to human health such as respiratory and heart diseases. Pollution caused by the worldwide textile manufacturing units results in unimaginable harm, such as textile polymers, auxiliaries and dyes, to the environment. This review presents a systematic and comprehensive survey of all recently produced high-performance textiles; and will therefore assist a deeper understanding of technical textiles providing a bridge between manufacturer and end-user. Moreover, the achievements in advanced applications of textile material will be extensively studied. Many classes of technical textiles were proved in a variety of applications of different fields. The introductory material- and process-correlated identifications regarding raw materials and their transformation into yarns, fibers and fabrics followed by dyeing, printing, finishing of technical textiles and their further processing will be explored. Thus, the environmental impacts of technical textiles on soil, air and water are discussed.

Removal of dyes by immobilization of Trametes versicolor in a solid-state micro-fermentation system

A novel bioreactor system (low cost and easily scaled-up) is presented for dye decolorization applying filamentous fungi. In this two-phase bioreactor, dyes were decolorized at 28°C in a first phase by immobilized fungi in spherical cartridges prepared with a high-density plastic polyethylene mesh and filled with wheat bran as substrate for growth. In a second phase the capacity of the ligninolytic enzymes (laccase and Mn-peroxidase) present in the extracellular extracts from the solid residues was exploited for decolorization at 50°C. Each sphere behaved as a small-scale bioreactor for cell-culture. This system allowed the decoupling of growth (sterile condition) and decolorization (non-sterile condition) stages. The ability to decolorize the azo dye xylidine and the triphenylmethane Malachite Green by two Argentinean strains of Trametes versicolor was evaluated. The highest decolorization rates were displayed by T. versicolor BAFC 2234. When both dyes were applied together in the bioreactor, after a first phase (100min) 73.5% of Malachite Green and 40% of xylidine decolorization was attained, while at the end of the second phase (240min) a 97% and 52% decolorization was observed. Laccase activity was detected in the decolorized solution, but no Mn-peroxidase activity. The easy change of the cartridges allows the continuous use of the bioreactor in the non-sterile decolorization of dye-containing effluents.

Optimization of Laccase from Ganoderma lucidum Decolorizing Remazol Brilliant Blue R and Glac1 as Main Laccase-Contributing Gene

Many dyes and pigments are used in textile and printing industries, and their wastewater has been classed as a top source of pollution. Biodegradation of dyes by fungal laccase has great potential. In this work, the influence of reaction time, pH, temperature, dye concentration, metal ions, and mediators on laccase-catalyzed Remazol Brilliant Blue R dye (RBBR) decolorization were investigated in vitro using crude laccase from the white-rot fungus Ganoderma lucidum. The optimal decolorization percentage (50.3%) was achieved at 35 °C, pH 4.0, and 200 ppm RBBR in 30 min. The mediator effects from syringaldehyde, 1-hydroxybenzotriazole, and vanillin were compared, and 0.1 mM vanillin was found to obviously increase the decolorization percentage of RBBR to 98.7%. Laccase-mediated decolorization percentages significantly increased in the presence of 5 mM Na+ and Cu2+, and decolorization percentages reached 62.4% and 62.2%, respectively. Real-time fluorescence-quantitative PCR (RT-PCR) and protein mass spectrometry results showed that among the 15 laccase isoenzyme genes, Glac1 was the main laccase-contributing gene, contributing the most to the laccase enzyme activity and decolorization process. These results also indicate that under optimal conditions, G. lucidum laccases, especially Glac1, have a strong potential to remove RBBR from reactive dye effluent.

Decolorization and detoxification of textile wastewaters by recombinant Myceliophthora thermophila and Trametes trogii laccases

Laccases are multi-copper oxidoreductases with broad biotechnological applications. Here, we report detailed biochemical characterization of purified recombinant laccases originating from Myceliophthora thermophila (MtL) and Trametes trogii (TtL). We identified optimal conditions for decolorization of commercial dyes and textile wastewater samples. We also tested the toxicity of decolorized wastewater samples using human peripheral blood mononuclear cells. MtL and TtL were expressed in Saccharomyces cerevisiae, and secreted enzymes were purified by consecutive hydrophobic and gel chromatography. The molecular masses of TtL (~ 65 kDa) and MtL (> 100 kDa) suggested glycosylation of the recombinant enzymes. Deglycosylation of MtL and TtL led to 25% and 10% decreases in activity, respectively. In a thermal stability assay, TtL retained 61% and MtL 86% of the initial activity at 40 °C. While TtL retained roughly 50% activity at 60 °C, MtL lost stability at temperatures higher than 40 °C. MtL and TtL preferred syringaldazine as a substrate, and the catalytic efficiencies for ABTS oxidation were 7.5 times lower than for syringaldazine oxidation. In the presence of the mediator HBT, purified TtL almost completely decolorized dyes within 30 min and substantially decolorized wastewater samples from a textile factory (up to 74%) within 20 h. However, products of TtL-catalyzed decolorization were more toxic than MtL-decolorized products, which were almost completely detoxified.

Decolourization and detoxification of monoazo dyes by laccase from the white-rot fungus Trametes versicolor

The decolourization and detoxification of azo dyes (Orange 2, Acid Orange 6) by fungal laccase from Trametes versicolor were evaluated. For laccase catalysed reaction, the azonaphthol Orange 2, with 72.8% decolourization, was degraded more rapidly than the azobenzene Acid Orange 6, with 45.3%. The presence of hydroxyl group at o-position to azo bond in the structure of Orange 2 was more preferable than the presence of two hydroxyl groups at o- and p-positions to azo bond in Acid Orange 6. Although the laccase treatment was more effective for the Orange 2 decolourization, the toxicity of both monoazo dye solutions became less toxic for the prokaryote growth. The phytotoxicity of Orange 2 and Acid Orange 6 solutions after laccase treatment was decreased in the range of 41.2-64.3 %. Also, the photoxicity, as measured by the production of chlorophylls a and b by Chlorella vulgaris and Microcystis aeruginosa, was decreased by laccase treatment of selected monoazo dyes. Our results show that different dyes can be decolorized and detoxified by laccase from T. versicolor in a single step.

A test battery for assessing the ecotoxic effects of textile dyes

The textile dyeing industry is one of the main sectors contributing to environmental pollution, due to the generation of large amounts of wastewater loaded with dyes (ca. 2-50% of the initial amount of dyes used in the dye baths is lost), causing severe impacts on human health and the environment. In this context, an ecotoxicity testing battery was used to assess the acute toxicity and genotoxicity of the textile dyes Direct Black 38 (DB38; azo dye) and Reactive Blue 15 (RB15; copper phthalocyanine dye) on different trophic levels. Thus these dyes were tested using the following assays: Filter paper contact test with earthworms (Eisenia foetida); seed germination and root elongation toxicity test (Cucumis sativus, Lactuca sativa and Lycopersicon esculentum); acute immobilization test (Daphnia magna and Artemia salina); and the Comet assay with the rainbow trout gonad-2 cell fish line (RTG-2) and D. magna. Neither phytotoxicity nor significant effects on the survival of E. foetida were observed after exposure to DB38 and RB15. Both dyes were classified as relatively non-toxic to D. magna (LC₅₀ > 100 mg/L), but DB38 was moderately toxic to A. salina with a LC₅₀ of 20.7 mg/L. DB38 and RB15 induced significant effects on the DNA of D. magna but only DB38 caused direct (alkaline comet assay) and oxidative (hOGG1-modified alkaline comet assay) damage to RTG-2 cells in hormetic responses. Therefore, the present results emphasize that a test battery approach of bioassays representing multiple trophic levels is fundamental in predicting the toxicity of textile dyes, aside from providing the information required to define their safe levels for living organisms in the environment.

Potential of acetylacetone as a mediator for Trametes versicolor laccase in enzymatic transformation of organic pollutants

Low-cost and environmentally friendly mediators could facilitate the application of laccase (EC 1.10.3.2) in variant biotechnological processes. Acetylacetone (AA) represents an inexpensive and low toxic small molecular diketone that has been proven as an effective mediator for laccase in free radical polymerization. However, the potential of AA as a mediator for laccase in pollutant detoxification and/or degradation is still unknown. In this work, the roles of AA in laccase-induced polymerization and transformation were investigated. AA was demonstrated to be a highly efficient mediator in the laccase-induced grafting copolymerization of acrylamide and chitosan. The efficacy of AA in the laccase-induced decoloration of malachite green (MG) was compared with that of the widely used 1-hydroxybenzotriazole (HBT). The laccase-AA system had the highest turnover number (TON, 39.1 μmol/U), followed by the laccase-only system (28.5 μmol/U), while the TON of the laccase-HBT system was the lowest (14.9 μmol/U). The pseudo-first-order transformation rate constant (k 1) of MG in the laccase-AA system was up to 0.283 h(-1) under the given conditions, while the k 1 of AA caused by laccase was only 0.008 h(-1). In the five-cycle run, the concentration of AA remained stable. The larger TON of the laccase-AA system and the stability of AA in the cycling runs demonstrate that AA was more recyclable than HBT in the LMS, leading to a prolonged serving life of laccase. These results suggest that AA might be a potential redox mediator for laccase.