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Zhang D. CO 2 utilization for concrete production: Commercial deployment and pathways to net-zero emissions. THE SCIENCE OF THE TOTAL ENVIRONMENT 2024; 931:172753. [PMID: 38679097 DOI: 10.1016/j.scitotenv.2024.172753] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/11/2024] [Revised: 04/21/2024] [Accepted: 04/23/2024] [Indexed: 05/01/2024]
Abstract
Approximately 10 % of global anthropogenic CO2 emissions arise from the cement and concrete industry driven by urban expansion and a constant need for infrastructure renewal. Reusing waste CO2 to make new construction materials produces circular carbon flows and constitutes a key step toward a carbon-negative economy. To establish a holistic view of the field, this paper examines upscaled technologies with industrial deployments for utilizing CO2 in manufacturing cement-based materials and analyzes their interplay for attaining net-zero emissions (NZE) in the concrete sector. By scrutinizing the status quo, it suggests that NZE agendas should be diversified catering to the wide-ranging built products. Small-sized precast elements and lightweight components lead the way in carbon-neutral manufacturing, while the market-dominating ready-mix concrete is by far difficult to decarbonize and relies on the incorporation of pre‑carbonated ingredients, preferably sourced from alkaline wastes, to leverage large-scale CO2 utilization. To expedite the race to NZE, it is necessary to combine the development of CO2 utilization and low-CO2 cement to create decarbonization strategies tailoring for individual products. In this regard, the paper reveals credible pathways and research needs to facilitate their implementation in sustainable construction.
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Affiliation(s)
- Duo Zhang
- School of Water Resources and Hydropower Engineering, Wuhan University, Wuhan, 430072, China; State Key Laboratory of Water Resources Engineering and Management, Wuhan University, Wuhan, 430072, China.
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Abdul F, Iizuka A, Ho HJ, Adachi K, Shibata E. Potential of major by-products from non-ferrous metal industries for CO 2 emission reduction by mineral carbonation: a review. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2023:10.1007/s11356-023-27898-y. [PMID: 37308624 DOI: 10.1007/s11356-023-27898-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/26/2022] [Accepted: 05/21/2023] [Indexed: 06/14/2023]
Abstract
By-products from the non-ferrous industry are an environmental problem; however, their economic value is high if utilized elsewhere. For example, by-products that contain alkaline compounds can potentially sequestrate CO2 through the mineral carbonation process. This review discusses the potential of these by-products for CO2 reduction through mineral carbonation. The main by-products that are discussed are red mud from the alumina/aluminum industry and metallurgical slag from the copper, zinc, lead, and ferronickel industries. This review summarizes the CO2 equivalent emissions generated by non-ferrous industries and various data about by-products from non-ferrous industries, such as their production quantities, mineralogy, and chemical composition. In terms of production quantities, by-products of non-ferrous industries are often more abundant than the main products (metals). In terms of mineralogy, by-products from the non-ferrous industry are silicate minerals. Nevertheless, non-ferrous industrial by-products have a relatively high content of alkaline compounds, which makes them potential feedstock for mineral carbonation. Theoretically, considering their maximum sequestration capacities (based on their oxide compositions and estimated masses), these by-products could be used in mineral carbonation to reduce CO2 emissions. In addition, this review attempts to identify the difficulties encountered during the use of by-products from non-ferrous industries for mineral carbonation. This review estimated that the total CO2 emissions from the non-ferrous industries could be reduced by up to 9-25%. This study will serve as an important reference, guiding future studies related to the mineral carbonation of by-products from non-ferrous industries.
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Affiliation(s)
- Fakhreza Abdul
- Department of Environmental Studies for Advanced Society, Graduate School of Environmental Studies, Tohoku University, 468-1, Aoba, Aramaki, Aoba-Ku, Sendai, Miyagi, 980-0845, Japan.
- Department of Materials and Metallurgical Engineering, Faculty of Industrial Technology and System Engineering, Institut Teknologi Sepuluh Nopember, Arief Rahman Hakim Street, Surabaya, 60111, Indonesia.
| | - Atsushi Iizuka
- Center for Mineral Processing and Metallurgy, Institute of Multidisciplinary Research for Advanced Materials, Tohoku University, 2-1-1 Katahira, Aoba-Ku, Sendai, Miyagi, 980-8577, Japan
| | - Hsing-Jung Ho
- Center for Mineral Processing and Metallurgy, Institute of Multidisciplinary Research for Advanced Materials, Tohoku University, 2-1-1 Katahira, Aoba-Ku, Sendai, Miyagi, 980-8577, Japan
| | - Ken Adachi
- Center for Mineral Processing and Metallurgy, Institute of Multidisciplinary Research for Advanced Materials, Tohoku University, 2-1-1 Katahira, Aoba-Ku, Sendai, Miyagi, 980-8577, Japan
| | - Etsuro Shibata
- Center for Mineral Processing and Metallurgy, Institute of Multidisciplinary Research for Advanced Materials, Tohoku University, 2-1-1 Katahira, Aoba-Ku, Sendai, Miyagi, 980-8577, Japan
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Puthiya Veetil SK, Hitch M. Aqueous mineral carbonation of ultramafic material: a pre-requisite to integrate into mineral extraction and tailings management operation. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2021; 28:29096-29109. [PMID: 33550555 DOI: 10.1007/s11356-021-12481-0] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/10/2020] [Accepted: 01/11/2021] [Indexed: 06/12/2023]
Abstract
Ex situ aqueous mineral carbonation of ultramafic mining waste is an evolving technology for the CO2 sequestration from small- to medium-scale emitters. The mineral ores or mine wastes of associated ultramafic mineralogy are a suitable feedstock for mineral carbonation. The aqueous mineral carbonation at ambient temperature is motivating and attractive from an energy-saving perspective. This study has investigated the CO2 sequestration potential of a locally available ultramafic material generated from a nickel ore mine with a futuristic scope of integrating the method into an ongoing mineral extraction and/or tailing management operation. The mineral characterization and experimental results indicate that the tested material has CO2 sequestration potential and underwent carbonation at ambient temperature. The carbonate conversion efficiencies obtained for Ca and Mg from the dissolved ionic forms at optimum conditions are 60% and 25%, respectively. The material was able to sequestrate about 0.12 gCO2 per g solid at this efficiency. Aragonite and hydromagnesite are the major products that evolved out from the aqueous carbonation. Based on the mineral carbonation results, the novel concept of integrating the evolved method to existing mineral extraction and/or tailings management operation is discussed.
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Affiliation(s)
| | - Michael Hitch
- Department of Geology, Tallinn University of Technology, Ehitajate tee 5, 19086, Tallinn, Estonia
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Rausis K, Ćwik A, Casanova I. Phase evolution during accelerated CO2 mineralization of brucite under concentrated CO2 and simulated flue gas conditions. J CO2 UTIL 2020. [DOI: 10.1016/j.jcou.2019.12.007] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022]
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Bhardwaj R, van Ommen JR, Nugteren HW, Geerlings H. Accelerating Natural CO2 Mineralization in a Fluidized Bed. Ind Eng Chem Res 2016. [DOI: 10.1021/acs.iecr.5b04925] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Rajat Bhardwaj
- Department of Chemical Engineering, Delft University of Technology, Julianalaan 136, 2628 BL Delft, The Netherlands
| | - J. Ruud van Ommen
- Department of Chemical Engineering, Delft University of Technology, Julianalaan 136, 2628 BL Delft, The Netherlands
| | - Henk W. Nugteren
- Department of Chemical Engineering, Delft University of Technology, Julianalaan 136, 2628 BL Delft, The Netherlands
| | - Hans Geerlings
- Department of Chemical Engineering, Delft University of Technology, Julianalaan 136, 2628 BL Delft, The Netherlands
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