Microwave-assisted extraction and dyeing of chemical and bio-mordanted cotton fabric using harmal seeds as a source of natural dye

Utilization of factory tea (Camellia sinensis) wastes in eco-friendly dyeing of jute packaging fabrics

Eco-friendly dyeing of jute packaging fabrics was evaluated using aqueous extraction of factory tea (Camellia sinensis) wastes. Jute and factory tea wastes are available in Bangladesh and jute bags are used for packaging of various exportable agricultural commodities. The extract of factory tea waste (FTW) is dark coffee colored and it was characterized by attenuated total reflection-fourier transform infrared (ATR-FTIR) and microbial analysis. Nontoxic, non-allergic and eco-friendly natural dyeing process of jute packaging fabrics using extract of FTW were developed and optimized. Metal mordants 10 % on the weight of fabric was used to get the fastness properties of dyed jute fabric. The methods of application of mordants were pre-mordanting, simultaneous or meta-mordanting and post-mordanting. The color fastness and tensile properties were measured for all jute packaging fabrics and it is found that the dyed jute packaging fabrics showed a slight decrease in tensile breaking force (N) than undyed jute packaging fabric. The highest color fastness obtained with the meta mordanting method with ferrous sulfate mordant in a shade of dark coffee. The results of the color fastness for light and washing showed an excellent value of grade 4-5.

Bio-mordants: a review

Due to the increasing pressure on environmentally friendly approaches and sustainable production processes, the textile dyeing industry has focused on natural colorants. Thus, the use of bio-mordants, which are biological materials, has become widespread as an alternative to metal salts, most of which are non-ecological, used in the application processes of natural colorants. In natural dyeing, dyers want to use mordant substances in the dyeing processes in order to both expand the color spectrum and improve the fastness properties. Conventional metal salts used in natural dyeing are made up of metallic ions, which, when released into the environment as wastewater effluent at the end of the dyeing process, cause major damage to the ecosystem. Many researchers have thought about using mordants derived from natural sources to address the environmental problem. This article is a review of the investigation of natural mordants used instead of metallic mordants in the process of coloring various textile materials with natural dyestuff sources. It has been determined that many substances, most of them herbal materials, are used as mordants. In this review, mordants, except for conventional metal salts, are examined under three main groups for a better understanding. These groups are as follows: (i) natural or bio-mordants, (ii) oil mordants, and (iii) new-generation and non-vegetable-based mordants. Here, researchers will find an overview of the most recent developments in green mordants as well as application techniques for a variety of mordants.

Development of biocompatible aqueous polyurethane dispersions using chitosan and curcumin to improve physicochemical properties of textile surfaces

The present research work aims to synthesize a blend of chitosan (CSN) and curcumin (CRN) based aqueous polyurethane dispersions (CSN-CRN APUDs) for the modification of textile surfaces. A series of anionic CSN-CRN APUDs were prepared by the reaction of isophorone diisocyanate (IPDI) with polyethylene glycol (PEG) and extended with chain extenders (CSN and CRN). Structural characterizations of prepared materials were examined through a fourier transformed infrared (FTIR) spectrophotometer. The performances of coated CSN-CRN APUDs on the colorfastness properties (washing, rubbing and perspiration) and the mechanical properties like tensile strength and tearing strength of plain weaved poly/cellulosic textiles (dyed, printed and white) were examined before and after the application of CSN-CRN APUDs. The findings showed that the mechanical and colorfastness properties of all the CSN-CRN APUDs treated poly/cellulosic textile samples were improved significantly as compared with untreated poly/cellulosic textile samples. The newly synthesized CSN-CRN APUD coating materials are sustainable and greener products, particularly derivatized from bio-resources. These coating materials can be utilized as outstanding eco-friendly substitutes for poly/cellulosic textile coatings for surface modifications.

Alkanna tinctoria-based sustainable alkanin natural colorant for eco-dyeing of wool

The awareness of sustainability and widespread utilization of green technologies in textile dye houses are revolutionizing not only textile industries but related fields. The current study is concerned with ultrasonic (US)-assisted utilization of extracts of Alkanna tinctoria (a source of natural alkanin dye) for wool dyeing. The extracts are obtained in various media, and both extracts and wool fabrics have been  US treated for 15-60 min. Dyeing is performed by applying variable parameters and utilizing herbal-based extracts as a source of bio-mordant, hence improving the fastness rating and enhancing color strength. Good color strength and fastness ratings are obtained using irradiated extract at 4 pH when the US-treated wool fabric is dyed at 65 °C for 60 min before and after chemical and bio-mordanting. For comparative studies, chemical mordants are also employed. In contrast to chemical mordants, the bio-mordants have made the dyeing process more sustainable with good to excellent fastness rating.

Antioxidant, Antimicrobial, Phytochemical and FTIR Analysis of Peganum harmala (Fruit) Ethanolic Extract From Cholistan Desert, Pakistan

The aim of this study was to evaluate antioxidant and antimicrobial potential of Peganum harmala fruit. Ethanolic extract was prepared and phytochemical screening showed the presence of a lot of chemical compounds. Fourier transform infrared spectroscopy (FTIR) spectra indicated the presence of organic acids, hydroxyl and phenolic compounds, amino groups, aliphatic compounds, and functional groups such as amide, ketone, aldehyde, aromatics, and halogen compounds. Antioxidant activity of the ethanolic extract of P. harmala by the DPPH method showed 71.4% inhibition, whereas IC₅₀ ± SEM (μg/mL) was .406 ± .11. Antibacterial activity was performed against Escherichia coli, Bacillus subtilis, Bacillus pumilus, Micrococcus luteus, Pseudomonas aeruginosa, Staphylococcus aureus, Staphylococcus epidermidis and Bordetella bronchiseptica. Maximum antibacterial activity was exhibited by Bacillus subtilis (24.33 ± 2 mm) and Bacillus pumilus (23.33 ± 2 mm). Zone of inhibition was 19 ± 2 mm by P. aeruginosa, and it was 18.33 ± 2 mm by Bordetella bronchiseptica. Staphylococcus aureus and Staphylococcus epidermidis had inhibitory effect in the range of 12.33 ± 2 mm and 13.66 ± 3 mm, respectively. 11.66 ± 2 mm and 10 ± 2 mm was zone of inhibition by Micrococcus luteus and E. coli, respectively. Antifungal activity was performed against Aspergillus terreus, Aspergillus fumigatus, Aspergillus flavus and Candida albicans. Ethanolic extract of P. harmala showed antifungal activity against Aspergillus flavus (5 ± 1 mm) and Candida albicans (4 ± 1 mm). Mild antifungal activity was reported by Aspergillus fumigatus (3 ± 1 mm), whereas no activity was exhibited by Aspergillus terreus. Further research is needed in order to evaluate the cytotoxic effects of P. harmala as well.

Ultrasonic-Aided Co-Precipitation of Tannins and Chitosan Ammonium Salt on Cotton Fabric for Antimicrobial and Ultraviolet-Shielding Properties: An Efficient, Colourless, and Eco-Finishing Strategy

Sustainable fabrication of protective cotton, using bio-extracts, is becoming increasingly attractive. However, many shortcomings—including the introduction of potentially hazardous mordants or modifiers to cotton, annoying colour changes after finishing, and low processing efficiency—require further melioration. Therefore, an efficient ultrasonic-assisted colourless finishing process was developed in this study, to fabricate ultraviolet-proof and antimicrobial cotton. A pair of oppositely charged bio-based substances, i.e., tannin acid (TA) and hydroxypropyltrimethyl ammonium chloride chitosan (HACC) were introduced during the ultrasonic process. The results reveal that cationic HACC significantly promotes the adsorption of TA to cotton. The apparent colour of the cotton remained almost unchanged after finishing. Based on Pesudo first-/second-order kinetic models, chemisorption was verified as the dominant mechanism. Efficiency under ultrasound was enhanced by 5.3% (70 °C) and 27% (90 °C), respectively. A mathematical modelling study established the factors to be in the following order of significance: concentration > pH > temperature. Under optimal conditions, a theoretical maximum UPF of 380.8 was achieved. TA (8 g/L)-treated cotton deactivated up to 98% of Escherichia coli, and also provided excellent UV-shielding performance. In general, the ultrasonic-assisted eco-dyeing and finishing process for cotton was explored in depth from practical and theoretical perspectives, which should push forward the development of the sustainable textile industry.

Eco-friendly approach towards isolation of colorant from Esfand for bio-mordanted silk dyeing

Sustainability in all applied fields particularly in textiles is to protect our globe, environment, and community, where green dyed products are playing their role. For the current study, Esfand (Peganum harmala) has been explored using a green isolation tool, i.e., ultrasonic (U.S.) rays, and applied onto fabric. Different dyeing parameters have been explored statistically through response surface methodology by employing temperature (50-80°C), time (25-65 min), extract volume (15-55 mL), salt (1-5 g/100 mL), and dye bath pH (4-7) through series of experiments. For developing new shades, green mordants such as elaichi, neem, turmeric, and zeera have been utilized. It has been found that exposure of 35 mL extract of 7 pH containing 3 g/100 mL of salt as exhausting agent to U.S. rays for 30 min for the dyeing of silk at 70°C for 45 min has given maximum color strength with reddish-yellow shades. Color characteristics obtained in the CIE Lab system reveal that 5% of turmeric as meta bio-mordant has given good quality reddish-yellow shades. It is found that U.S. rays have not only good potential to isolate colorant followed by dyeing of silk under reduced condition but also the application of bio-mordants have made the process more greener, sustainable, and cleaner.

Exploring natural colorant behavior of husk of durum (Triticum durum Desf.) and bread (Triticum aestivum L.) wheat species for sustainable cotton fabric dyeing

Revival of natural colorants in textile dyeing is one of the important strategies to reduce synthetic chemical-based environmental pollution. The study has been conducted to explore the coloring potential of durum (Triticum durum Desf.) and bread (Triticum astivum L.) wheat husk for fabric dyeing. The results showed that both wheat species husk could be an excellent source of natural dye, if extracted in alkaline medium. It has been observed that durum wheat husk based dye worked best at 70°C with a pH 11.0 and salt concentration of 8.0 g/100 ml of solution. Similarly, alkaline extract of bread wheat husk worked better at 80°C with dyeing solution pH 9.0 and salt concentration of 8.0 g/100 ml. Bio-mordanting experiments results revealed pomegranate rind (7%) as most effective bio-mordant to obtain high color strength of wheat husk treated fabric. In chemical-mordanting, tannic acid (5%) as pre-mordant and chrome (5%) as post-mordant have improved the color strength more than all other quantities of employed mordants. FTIR analysis indicated the presence of flavonoids as major colorant compounds in wheat husk-based natural dye. Suggested ISO standards for colorfastness illustrated good color strength ratings of husk-based dyed fabric when treated with bio-mordants as compared to chemical counterparts. Hence, husk of both bread and durum wheat species has great potential to be used as source of eco-friendly natural colorant for cotton dyeing.

Environmental friendly extraction of walnut bark-based juglone natural colorant for dyeing studies of wool fabric

Environmental friendly products particularly natural dyes are going to be much popular around the globe due to their non-toxic and bio-degradable nature. The current study was planned to enhance the dyeability of walnut bark having juglone as a reddish-brown natural dye under ultrasonic radiation as an environment-friendly and green tool After conducting series of experiments, it has been found that wool (RW) and extract (RE) after ultrasonic treatment for 45 min, when dyed for 45 min at 55°C using an acidic bath of 3 pH has given good color strength on the wool fabric. To develop the new shades, sustainable and eco-label chemicals (Fe, Al, and tannic acid) and four bio-mordants such as Acacia bark, Turmeric, Henna, and Pomegranate were also applied at optimum conditions. It is studied that 3% of turmeric extract as pre-bio-mordant and 5% of Acacia extract as post-bio-mordant has given excellent color characteristics as compared to their synthetic. It is concluded that ultrasonic treatment being an eco-friendly tool has a great potential to improve the dyeability of natural reddish-brown dye from walnut bark and the inclusion of sustainable biosources as a color modifier has value-added the natural dyeing process with excellent color ratings.

Sustainable application of cochineal-based anthraquinone dye for the coloration of bio-mordanted silk fabric

Natural colors particularly animal-based colorants are employed in the field of cosmetics, food, and flavors and also gaining popularity in textiles, due to their soothing nature. In this study, the microwave-assisted extraction of colorant from cochineal insects for dyeing of bio-mordanted silk has been carried out. Acidic, methanolic, and acidified methanol solubilized media were used to extract the natural colorant from cochineal under microwave irradiation for 1-6 min. Bio-mordants have been employed at optimized conditions to make the process greener and sustainable. It is found that acid solubilized extract of pH 4, employed at 55 °C for 55 min containing 5 g/100 mL of Glauber's salt as exhausting agent has given high color strength onto microwave-treated silk fabric. Suggested ISO standards for colorfastness have revealed that bio-mordants have given excellent color depth and excellent rating of fastness properties, compared with chemical mordants used. It is found that microwave treatment has not only improved the dyeing behavior of colorant extracted from cochineal in acid solubilized medium but also enhanced the color characteristics onto bio-mordanted silk fabric.

FT-IR spectroscopy and morphological study of functionalized cellulosic fibers: Evaluation of their dyeing properties using biological Pistacia vera hulls by-product extract

The repulsion between cellulose and anionic entities could be overcome by imparting cationic sites on its structure. In this work, we studied the treatment of cotton fabric with different amounts of chitosan bio-polymer (0.0125-0.075%), dimethyl diallyl ammonium chloride and diallylamin co-polymer (1-5%), alum (0.5-20 g/L), and sodium chloride (2-40 g/L) in order to improve their dyeing behaviors with an ecological extract of Pistacia vera hulls by-products. The chemical modification of the cellulosic fibers was confirmed using Fourier Transform Infra-Red (FT-IR) and Scanning Electron Microscopy (SEM). The unmodified and modified cellulosic samples were, then, dyed with Pistacia vera extract. The dyeing characteristics were assessed through the measurements of the color coordinates and the color strength. Results showed that the dyeing performance followed the order: Cotton-dimethyl diallyl ammonium chloride and diallylamin co-polymer (K/S = 9.6) > Cotton-Chitosan (K/S = 8.97) > Cotton-Alum (8.84) > Cotton-NaCl (K/S = 6.06) > Untreated cotton (K/S = 1.98). All dyed samples exhibited good fastness to washing, rubbing and light. Overall, it has shown in this study that the functionalization of cellulose structure could greatly improve its dyeing behavior depending on the cationic sites number.

Metallurgical Processing Strategies for Metals Recovery from Industrial Slags

Slag produced as a byproduct in industrial processes, contains considerable metals contents, which need to be recovered to avoid environmental contamination. In present review, the types, applications, recovery of metals from slag and their hazardous effects have been discussed. Gravimetric, magnetic, floatation, pyrometallurgical and hydrometallurgical treatments are discussed for processing of charge chrome, steel, copper smelter, brass smelter, tin, incineration, ferrochrome and silico-manganese slags for the extraction of various metal ions (Mg, Cu, Zn, Pb, Cd, Ni, Co, Mn, Fe, As, Cr, Al, Nb, Ag, Au, Nb, Ta, Cu, Co, Ni, Fe, V, Cr). The possibility of biometallurgical processing of slags is also evaluated. Merits and demerits of extraction and purification techniques are highlighted with possible suggestions and possibility of integrated leaching techniques is also discussed.

Microwave assisted henna organic dyeing of polyester fabric: a green, economical and energy proficient substitute

The proposed work, aims to provide a "green" and cutting-edge technique for the mordanting and dyeing of polyester fabric with natural henna dye using the advanced technology of micro waves. For providing a complete "green" and ecofriendly dyeing process, lemon was used as a natural bio mordant with micro waves and results were compared with conventional mordanting method followed by the natural henna dyeing of polyester fabric with microwave. Color properties were analyzed in detail. Scanning electron microscope (SEM), WIDE ANGLE X-RAY DIFFRACTION (WAXD) and Fourier transform infrared spectrometer (ATR-FTIR) studies provide the details of surface and structural changes induced by microwave lemon mordanting and henna dyeing of polyester. Microwave technique clearly reduced the mordanting and dyeing time upto 60-65% with improved fixation and color characteristics.

ZnO/UV/H2O2 Based Advanced Oxidation of Disperse Red Dye

In view of promising efficiency of advanced oxidation process, ZnO/UV/H2O2 based advanced oxidation process (AOP) was employed for the degradation of Disperse Red-60 (DR-60) in aqueous medium. The process variables such as concentration of catalysts, reaction time, pH, dye initial concentration and H2O2 dose were evaluated for maximum degradation of dye. The maximum degradation of 97% was achieved at optimum conditions of H2O2 (0.9 mL/L), ZnO (0.6 g/L) at pH 9.0 in 60 min irradiation time. The analysis of treated dye solution revealed the complete degradation under the effect of ZnO/UV/H2O2 treatment. The water quality parameters were also studied of treated and un-treated dye solution and up to 79% COD and 60% BOD reductions were achieved when dye was treated with at optimum conditions. The dissolved oxygen increased up to 85.6% after UV/H2O2/ZnO treatment. The toxicity was also monitored using hemolytic and Ames tests and results revealed that toxicity (cytotoxicity and mutagenicity) was also reduced significantly. In view of promising efficiency of UV/H2O2/ZnO system, it could possibly be used for the treatment of wastewater containing toxic dyes.

Decolorization of Basic Turquise Blue X-GB and Basic Blue X-GRRL by the Fenton’s Process and its Kinetics

Textile industries use dyes to color their products and release waste water containing dyes, causing water pollution which is a serious problem for survival of human life on earth. The decolorization of basic turquise blue X-GB (BTB X-GB) 250% and basic blue X-GRRL (BB X GRRL) 250% dyes was examined by advanced (Fenton process) oxidation process. The effects of different parameters (initial dye concentration, pH, concentrations of hydrogen peroxide (H2O2) and reaction time) have been examined and optimum conditions were determined. It has been noted that percentage decolorization of both dyes (50 mg/L) increases with increase in concentration of H2O2. At optimum conditions (pH=3.0, H2O2=4.8 mM, temperature=50°C, time=80 min of BTB X-GB, and pH=5.0, H2O2=5.6 mM, temperature=40°C, time=60 min of BB X-GRRL) the decolorization obtained by Fenton process was 85.83% of BTB X-GB and 74.98% for BB X-GRRL. 1st order, 2nd order and BMG kinetic models were used to analyze the data. BMG model gives us the higher values of correlation coefficients for all data. Results showed that Fe2+/H2O2 are most effective for oxidation treatment of waste water effluents containing dyes as main pollutants.