Experimental investigation on sludge dewatering using granulated blast furnace slag as skeleton material

Low-cost optimization of industrial textile landfill sludge re-dewatering using ferrous sulfate and blast furnace slag

This study was based on an industrial sludge landfill with a scale of 1 million cubic meters, which had been filled for more than 10 years. It focused on the secondary dewatering of industrial textile landfill sludge (LS) with a total organic carbon (TOC) content greater than 50% and a volatile suspended solids to suspended solids (VSS/SS) ratio of 0.59. A response surface methodology (RSM) model was established using the coagulant ferrous sulfate (FeSO4) and conditioning agents such as hydrated magnesium oxide (MgO), blast furnace slag (BFS), and calcium oxide (CaO). By solving the RSM equations for the respective indicators, the optimal dosages of FeSO4, MgO, and BFS were determined to be 90 mg/g of dry sludge (DS), and for CaO 174.85 mg/g DS. Further examinations of the dewatering performance, apparent properties, extracellular polymeric substances (EPS) components, rheological characteristics, moisture distribution, and pollutant content variation led to the development of a green waste-based dewatering agent composed of FeSO4 and BFS. In small-scale diaphragm plate and frame filter press tests, the optimal water content (WC) was 69.11%. In the final production-scale experiments, it was 65.72%, with the actual application cost being only 13.07 $/ton DS. Additionally, when FeSO4 and BFS were used together, the combined action of Fe and Si could significantly reduce the biotoxicity of heavy metals (HMs), cut down 75.2% of the LS's TOC, and effectively reduced the leaching of organic substances from the leachate, which was beneficial for subsequent disposal. In conclusion, the combined use of FeSO4 and BFS for the secondary dewatering of industrial textile LS was economically efficient, effective in dewatering, and had significant harm reduction effects, making it a worthwhile for waste treatment.

Physical conditioning methods for sludge deep dewatering: A critical review

Sludge is an inevitable waste product of sewage treatment with a high water content and large volume, it poses a significant threat of secondary pollution to both water and the atmosphere without proper disposal. In this regard, dewatering has emerged as an attractive method in sludge treatment, as it can reduce the sludge volume, enhance its transportability and calorific value, and even decrease the production of landfill leachate. In recent years, physical conditioning methods including non-chemical conditioners or energy input alone, have been extensively researched for their potential to enhance sludge dewatering efficiency, such as thermal treatment, freeze-thaw, microwave, ultrasonic, skeleton builders addition, and electro-dewatering, as well as combined methods. The main objective of this paper is to comprehensively evaluate the dewatering capacity of various physical conditioning methods, and identify key factors affecting sludge dewatering efficiency. In addition, future research anticipated directions and outlooks are proposed. This work is expected to provide valuable insights for developing efficient, eco-friendly, and low-energy consumption techniques for deep sludge dewatering.

Hybrid conditioning of ionic liquid coupling with H2SO4 to improve the dewatering performance of municipal sludge

Municipal sludge generated from wastewater treatment plants can cause a serious environmental and economic burden. A novel hybrid conditioning strategy was developed to enhance the dewatering performance of sludge, employing 1-butyl-3-methylimidazolium trifluoromethanesulfonate ([C4mim][CF3SO3]) treatment combined with H2SO4 acidification. Following conditioning, the capillary suction time ( CST normalized ), the specific resistance of filtration (SRF), and moisture content of the treated sludge were decreased to 1.99 ± 0.24 (s·L/g TSS), 1.33 ± 0.05 (1012 m/kg), and 72.01 ± 0.94%, respectively. The results were superior to those achieved with sludge treated solely by H2SO4 acidification or [C4mim][CF3SO3] alone. The biomacromolecules within the sludge flocs were dissolved by [C4mim][CF3SO3], while simultaneously, the microorganisms were inactivated. Consequently, the colloidal-like structures of the sludge flocs were destroyed. Additionally, the ionizable functional groups of the biomacromolecules were instantly protonated by the introduced H+ ions, and their negative charges were neutralized during the H2SO4 acidification process. The presence of H+ ions promoted the weakening of electrostatic repulsion between the sludge flocs. As a result, an enhancement of sludge dewaterability was obtained after treatment with [C4mim][CF3SO3] and H2SO4 acidification. The finding of the intensification mechanism of sludge dewaterability brought by hybrid treatment of acidification and [C4mim][CF3SO3] provides novel insights into the field of sludge disposal.

Response surface optimization of sludge dewatering process: synergistic enhancement by ultrasonic, chitosan and sludge-based biochar

Due to the colloidal stability, the high compressibility and the high hydration of extracellular polymeric substances (EPS), it is difficult to efficiently dehydrate sludge. In order to enhance sludge dewatering, the process of ultrasonic (US) cracking, chitosan (CTS) re-flocculation and sludge-based biochar (SBB) skeleton adsorption of water-holding substances to regulate sludge dewaterability was proposed. Based on the response surface method, the prediction model of the specific resistance to filtration (SRF) and sludge cake moisture content (MC) was established. The US cracking time and the dosage of CTS and SBB were optimized. The results showed that the optimal parameters of the three were 5.08 s, 10.1 mg/g dry solids (DS) and 0.477 g/g DS, respectively. Meantime, the SRF and MC were 5.4125 × 1011 m/kg and 76.8123%, which significantly improved the sludge dewaterability. According to the variance analysis, it is found that the fitting degree of SRF and MC model is good, which also confirms that there is significant interaction and synergy between US, CTS and SBB, and the contribution of CTS and SBB is greater. Moreover, the process significantly improves the sludge's calorific value and makes its combustion more durable.

Experimental investigation on sludge conditioning and dewatering using an agricultural biomass coupled with resource recovery

In this study, the effect of modified areca husk fibre biochar (MAFB-AlCl3) on dairy sludge conditioning and dewatering along with raw and modified coconut shell biochar (MCSB-FeCl3) was investigated. Further, MgO impregnated biochars of areca husk fibre and coconut shells was carried out to evaluate the performance on phosphate recovery from the diary sludge. The enhancement in sludge dewatering with MAFB-AlCl3 were evaluated experimentally and significant reduction of capillary suction time (CST) (51.6 %), moisture content (18%), zeta potential (1.3 mV) and increased settleability (32.7%) were observed. The sludge conditioning parameters namely dosage (% of dry solids (DS)), rapid mixing time (RMT), slow mixing time (SMT) were optimized by response surface methodology for the modified biochars. Optimum CST (31.51 s) was obtained at dosage (50 % of DS), RMT (9.89 min) and SMT (17.23 min). Results of batch study for phosphate recovery by MgO impregnated biochars (MgB) was found to be 96.6 % and 100 % by MgB of areca husk fibre (MgAFB) and coconut shells (MgCSB) respectively. The morphological characteristics and elemental distribution using field emission scanning electron microscopy (FE-SEM) & energy dispersive X-ray spectroscopy (EDS) reveals the structural change in the sludge particles for the modified biochars as well as for sludge. Hence MAFB-AlCl3, MgAFB and MgCSB is proved to be suitable and an effective candidate for sludge conditioning and dewatering coupled with phosphate recovery in handling the diary sludge.

Application of skeleton builders to sludge dewatering and disposal: A critical review

With the development of cities and population, the production of sludge is increasing annually. It has become an unavoidable challenge to achieve sludge dewatering and disposal by a cost-effective, efficient and safe process. In this work, firstly, the factors limiting sludge dewatering are reviewed in terms of moisture distribution, sludge concentration, organic matter content, electronegativity, floc strength, and extracellular polymers (EPS). Subsequently, focusing on the dewatering technology about the skeleton builder, the recent progress of it is detailed in terms of mechanism, evaluation indicators, influencing factors, and technology coupling. In addition, the impact of skeleton builders on the sludge disposal stage is concluded. Finally, the challenges faced by sludge dewatering and skeleton builders are prospected. This review will provide some theoretical basis and technical guidance for subsequent experiments and practices regarding skeleton builders.

Effect of biowaste and construction waste additives on mechanical dewaterability of lake sediment for brick production

Nowadays, when the zero-waste strategy is an inevitable component of the circular economy, the reuse of waste, including dredged sludges, has drawn the attention of many researchers. This study evaluated four kinds of bio-wastes (corn core powder, rice husk powder, sugarcane bagasse powder, and peanut shell powders) and two kinds of construction wastes (autoclaved aerated concrete-AAC and pavement stone) in enhancing the dewaterability of dredged sludge from the lake, in which the sludges would then be reused for brick production. The results showed that the moisture contents decreased from 62±0.14% to 57±1.89% after mixing and then to 35±8.31% after compressing for the construction waste-blended sludge. Among the bio-wastes, the sugarcane bagasse additive performed the best at a mixing ratio of 1:3 by weight and rice husk powder worked best at a mixing ratio of 1:5 by weight. The organic matter was increased up to 80% when the bio-wastes were added, while it was decreased to 5% for the case of construction wastes. The optimum percentage of sludge in the mixture to meet all the oxide contents in the brick and energy saving shall be about 30%. The results have revealed a potentially green route for brick production with lake sediment and bio-waste/construction wastes.

Changes of network structure and water distribution in sludge with the stratified extraction of extracellular polymeric substances

The water in sludge is trapped within the extracellular polymeric substance (EPS) with gelatinous structure, greatly challenging the sludge deep dewatering. In this paper, the effect of the EPS viscoelasticity and the structural characteristics of sludge flocs on water distribution was revealed to provide a highly efficient approach in research on sludge dewatering. After biological, and physical method conditioning, the change of viscoelasticity and sludge network structure before/after EPS extraction was comprehensively explored, together with the sludge dewaterability and water distribution. The results suggested the proportion of capillary water and adsorption water carried in soluble EPS (S-EPS) was 59.17% and 40.83%, and that in tightly bound EPS (TB-EPS) was 54.77% and 45.23%, respectively. By contrast, the capillary water in loosely bound EPS (LB-EPS) accounted for as high as 99.99%. In comparison with raw sludge, adsorption water proportion in TB-EPS and S-EPS was reduced after lysozyme (LZM) or freezing-thaw conditioning, which was ascribed to reduction of EPS viscosity and the weakness of water adsorption capacity. Additionally, the sludge yield stress (τ_y) value first reduced and then increased with the extraction of EPS. Meanwhile, the consistency coefficient (k) also decreased from 4.23 Pa·sⁿ to 0.006 Pa·sⁿ and then slightly increased after LZM conditioning. This observation indicated the sludge system became sensitive to shearing, and its network structural strength as well as colloid elasticity first weakened and then slightly strengthened. In addition, after LZM or freezing-thaw conditioning, the sludge particle size significantly increased after TB-EPS extraction, while the sludge particle more easily absorbed water molecules, thereby increasing adsorption water and capillary water within the sludge flocs. This phenomenon also resulted in an increasing trend of capillary suction time (CST) after TB-EPS extraction, indicating the deterioration of sludge filtration performance.

Freeze-thaw combined with activated carbon improves electrochemical dewaterability of sludge: analysis of sludge floc structure and dewatering mechanism

Freeze-thaw (F/T) and electrochemistry both are environment-friendly and efficient sludge treatment technologies. In this study, the sludge samples were frozen at - 15 °C, and 20% g/gTss activated carbon (AC) was added to the dissolved sludge. Finally, the uniformly mixed sludge was treated at a voltage of 15 V for 25 min. During the experiment, the effect of F/T on the floc structure was analyzed by a laser particle analyzer and scanning electron microscope. F/T treatment improved the dewatering performance of the sludge and promoted the aggregation of sludge flocs into larger particles either. At the same time, the median diameter (D50) increased from 45.27 to 128.94 μm. AC was added to the thawed sludge solution before electrochemical treatment (EP). The conductivity of AC enhanced the effect of EP, thereby cracking the sludge flocs. Therefore, the three-dimensional excitation-emission matrix (3D-EEM) intensity of tightly bound extracellular polymeric substances (TB-EPS) decreased significantly. The protein in TB-EPS decreased from 54 to 33%, and the D50 was also reduced to 105.3 μm. The final specific resistance of filtration and water content were reduced by 96.39% and 32.17%, respectively. The dehydrated cake elemental analysis showed that increased AC improved the sludge cake's combustion efficiency significantly. Moreover, the preliminary economic analysis indicated that the cost of this research was low, which implied the potential application value of combined treatment.

Adaptability of organic matter and solid content to Fe2+/persulfate and skeleton builder conditioner for waste activated sludge dewatering

Sludge conditioning is important for improved dewatering, with the sludge characteristics impacting the effect of conditioning. A composite conditioner, Fe2+-activated sodium persulfate (Fe2+/SPS) combined with phosphogypsum (PG), was used to examine its impact on sludges with different organic contents (34.6-43.8%) or different solid contents (2.8-5.9%). Response surface optimization analysis shows that when the best conditioning is achieved, the reduction of the specific resistance to filtration (SRF) is not sensitive to organic matter content, but the dewatering performance of the sludge is greatly affected by the solid content. The oxidation role of Fe2+/SPS and the skeleton builder role of PG together affect the conditioning, oxidation playing a major role in conditioning, especially for greater organic matter content. The organic content (maximum ηSOL value was 0.32) also affects the effectiveness of the skeleton builder more than the solid content (Maximum ηSOL value was 0.25). Changes in PG significantly impacts the optimal molar ratio and dosage of Fe2+/SPS. Sludge with greater solid content requires greater Fe2+/SPS dosage to provide stronger oxidation to destroy flocs, and the maximum Fe2+:SPS molar ratio was 1.14 with solid content of 5.9 wt%. The composite conditioning decreases the content of extracellular polymeric substances and proteins/polysaccharides. This study provides new insight into the relationship between the oxidation role of Fe2+/SPS and the skeleton builder role of PG for sludge conditioning strategies according to the optimal conditions.

Sustainable management of biological solids in small treatment plants: overview of strategies and reuse options for a solar drying facility in Poland

The issue of sustainable management of biosolids (excess sludge) from wastewater treatment is an important issue in the entire developed world. Residual sludge disposal costs and environmental impact may be significant, and reducing such costs, as well as the energy consumption for dewatering and drying, is a key issue for safe and sustainable sludge disposal, considering the recent ban of some disposal options, such as landfilling, in many European countries. An alternative to thermal technologies is solar drying (not to be confused with bio-drying, very close to the concept of composting). Solar greenhouse drying technology is characterized by reduced land requirements compared with traditional outdoor drying beds, as well as by low-energy requirements compared with other thermal drying methods. Process operation is cost-efficient, with close to no maintenance, and observed specific evaporation rates up to threefold higher than conventional drying beds. Many applications of this technology exist in Poland, Germany and Austria: more than 10,000 t of wet sludge per year is treated in this way in Germany alone and almost as many (9000 t/year) in Poland. This paper examines current biosolids treatment technologies applicable to small wastewater treatment plants (2000-9999 population equivalents served) and opportunities for possible solids reuse in Poland in view of sustainable circular economy schemes. In particular, a purely solar-driven greenhouse facility for sewage sludge drying was investigated under different conditions (season, temperature, environmental humidity) and possible improvements for its efficiency evaluated. Sludge processed by solar drying could have different final disposal pathways, according to season, in accordance with the prescriptions of the new National Waste Management Plan of Poland.

Investigation on the variations of sludge water holding capacity of electro-dewatering process

Since the effect of electro-dewatering (EDW) on sludge water holding capacity was unknown, tests were conducted in this study to investigate the water holding capacity of EDW sludge and the potential mechanism related to the sludge physicochemical characteristics, EPS properties and sludge structure. Sludge was dewatered to the average moisture content (AMC) of 80%, 70% and 60% with different applied voltages at 20, 30 and 40V in EDW, respectively. Then the dewatered sludge near the anode and cathode were rewatered. The variation of sludge water holding capacity in EDW process was evaluated in terms of filterability and saturated moisture content (SMC), and the filterability was assessed by the specific resistance to filtration (SRF) of rewatered sludge. The results indicated that SRF of rewatered sludge near the cathode increased greatly. The proteins/polysaccharides (PN/PS) of loosely bound extracellular polymeric substances (LB-EPS) was significantly positively correlated with SRF (r = 0.891, p < 0.01). Moreover, the exposure of hydrophobic sites or groups in PN near the cathode improved the surface hydrophobicity of sludge, which reduced the filterability. In addition, higher voltage could destroy the sludge structure near the anode at the later stage of EDW process, leading to the decrease of SRF and SMC. These results expanded the knowledge about changes in sludge properties and water holding capacity during EDW process.