Green textile production: a chemical minimization and substitution study in a woolen fabric production

Resource utilization in the sub-sectors of the textile industry: opportunities for sustainability

It was aimed to determine the specific resource use and reduction potential profiles in various textile sub-sectors (cotton woven fabric dyeing-finishing, wool woven fabric dyeing-finishing, synthetic woven fabric dyeing-finishing, cotton knitted fabric, synthetic knit fabric dyeing-finishing, non-woven fabric, dyeing-finishing of knitted fabric). The main focus was to elucidate opportunities for sustainability in terms of decreasing resource utilization in the textile sector. On-site surveys and detailed data collection studies were carried out at 150 textile facilities. Average specific values for water, auxiliary chemicals, dyestuff, electricity, and steam consumptions, and related reduction potentials were calculated and compared within facilities and sub-sectors. The minimum specific resource consumption values reported in the Best Available Techniques Reference Document (BREF) for the textile industry and data of similar facilities from the literature were evaluated and used. A detailed environmental performance profile of the Turkish textile sector in terms of resource usage and reduction potential was generated. The highest specific water consumption was found in the wool-woven fabric sub-sector (345 ± 262 L/kg product). Although the specific auxiliary chemical consumption shows similarities within sub-sectors, the highest specific auxiliary chemical consumption (397 ± 237 g/kg product) was found in the synthetic woven fabric sub-sector. The sub-sector with the highest specific dyestuff consumption (30 ± 13 g/kg product) was the cotton knitted fabric sub-sector. The wool woven fabric industry had the highest specific electricity (7 ± 5.3 kWh/kg product) and steam (20 ± 11 kg steam/kg product) consumption. In addition, for all the studied sub-sectors country-wide, the lowest and highest reduction potentials in resource uses were 18 ± 15% and 73 ± 13%, respectively, suggesting a need for major full-scale implementations of cleaner production for enhancing sustainability in the textile industry.

Cleaner production evaluation system for textile industry: An empirical study from LCA perspectives

The contradiction between the rapid textile expansion and intensive energy consumption, highly environmental pollution calls for the adoption of cleaner production (CP). However, current evaluation system mainly targeted on CP at production stage, guidance and support on the life cycle assessment is still in its infancy. Meanwhile few studies brought the combination of water conservation and carbon reduction into considerations. This study compared the existing CP evaluation systems including guidelines for the whole industry, standards for textile industry and indicators for the dyeing and finishing sector by quantifying the differences of indicator score compositions. Comparisons analysis from six aspects suggested that all the evaluation systems had relevant indicators regarding "pollutant emissions". "Management", "process equipment and techniques" and "resource and energy consumption" have also been well concerned while "product characteristic" seemed to be overlooked at current stage. From the perspective of whole life cycle, the key of textile processing is the "printing and dyeing" (44.23 %) followed by "fabric manufacturing"(28.85 %) and setting (15.38 %). With regards to the environmental impacts, resources depletion gained the highest attention since their indicator scores reached up to 25.71 %, 18.47 % and 20.62 % for EMAS, ERG 2018 and HJ-1852006. Cleaner production awareness and social impact also played significant roles in ISO 14031:2021 and WMG. Subsequently, a set of new comprehensive CP evaluation indicator system was established, including 3 scopes and 7 goals. The newly-built indicator system incorporated with life cycle perspectives gave a powerful tool to measure the CP level in textile industry and of CP will benefit from water reuse and energy utilization with high efficiency.

A review of environmental friendly green composites: production methods, current progresses, and challenges

The growing concern about environmental damage and the inability to meet the demand for more versatile, environmentally friendly materials has sparked increasing interest in polymer composites derived from renewable and biodegradable plant-based materials, mainly from forests. These composites are mostly referred to as "green" and they can be widely employed in many industrial applications. Green composites are less harmful to the environment and could be potential substitutes for petroleum-based polymeric materials. It is helpful to limit usage of fossil oil assets by developing biopolymer matrices such as cellulose-reinforced biocomposites using renewable assets such as plant oils, carbohydrates, and proteins. This paper focuses on green composites processing utilizing a variety of naturally available resources, sustainable materials which are not detrimental to the environment, new scientific signs of progress in achieving green sustainable development, as well as nanotechnology and its environmental consequences. Additionally, the environmental impacts of different composite materials are examined in this paper, along with their production from eco-friendly materials. Moreover, the manufacturing aspects of green composites and some concerns related to their production are also discussed. The merits of green composite materials and valid reasons why they are a valuable substitute for the traditionally used composite materials are also covered.

Utilization of waste wool felt architecture to synthesize self-supporting electrode materials for efficient energy storage

Conversion of waste wool felt into electrode material for supercapacitor.