Electrospun nanofibers of polyvinylidene fluoride incorporated with titanium nanotubes for purifying air with bacterial contamination

Enhancing the filtration performance of common substrates used in the Covid-19 respiratory protection equipment with nanofiber coatings

With the emergence of the COVID-19 pandemic, there has been a significant increase in the demand for facemasks as an effective means of protection. As a result, a variety of materials, including woven and nonwoven fabrics, have been utilized as filtration mediums in respiratory protection equipment (RPEs). However, many of these RPEs, despite their widespread use, do not provide adequate protection against aerosols and bioaerosols. Recent studies have demonstrated that nanofiber coatings possess properties that can enhance the protective capabilities of RPEs. The purpose of this study was to investigate the effects of applying nanofiber coatings on the filtration properties of common substrates used in RPEs. Specifically, polyacrylonitrile (PAN) and PAN modified with CuBTC nanofibers (PAN/CuBTC) were coated onto seven common types of substrates used in RPEs: two types of melt-blown fabric with grammages of 15 and 25 g/m2, two types of spunbond fabric with grammages of 25 and 30 g/m2, SSMMS fabric with a grammage of 25 g/m2, activated carbon fabric, and Tetron fabric. The initial filtration efficiency, pressure drop, and quality factor of the prepared media were then measured. The results clearly indicated that the application of PAN and PAN/CuBTC nanofiber coatings significantly enhances the filtration efficiency of all examined substrate layers, achieving efficiencies exceeding 90 % and 95 % at the most penetrating particle size (MPPS, 300 nm), respectively. The assessment of the quality factor revealed that the highest quality factor values before and after coating with PAN and PAN/CuBTC nanofibers corresponded to the SSMMS substrates, with values of 0.023, 0.072, and 0.094 Pa⁻1, while the lowest quality factor values were associated with Tetron, which had values of 0.002, 0.016, and 0.021 Pa⁻1, respectively.The comparison of various substrates revealed that the SSMMS fabric exhibited the highest quality factor after coverage with nanofibers, while the Tetron fabric demonstrated the lowest quality factor. Based on the quality criteria, the SSMMS fabric was the best substrate for nanofiber coatings, followed by melt-blown, spun bond, and activated carbon fabrics, whereas the Tetron fabric was not recommended for this application due to a high respiratory pressure drop.

Upscaling of Electrospinning Technology and the Application of Functionalized PVDF-HFP@TiO2 Electrospun Nanofibers for the Rapid Photocatalytic Deactivation of Bacteria on Advanced Face Masks

In recent years, Electrospinning (ES) has been revealed to be a straightforward and innovative approach to manufacture functionalized nanofiber-based membranes with high filtering performance against fine Particulate Matter (PM) and proper bioactive properties. These qualities are useful for tackling current issues from bacterial contamination on Personal Protective Equipment (PPE) surfaces to the reusability of both disposable single-use face masks and respirator filters. Despite the fact that the conventional ES process can be upscaled to promote a high-rate nanofiber production, the number of research works on the design of hybrid materials embedded in electrospun membranes for face mask application is still low and has mainly been carried out at the laboratory scale. In this work, a multi-needle ES was employed in a continuous processing for the manufacturing of both pristine Poly (Vinylidene Fluoride-co-Hexafluoropropylene) (PVDF-HFP) nanofibers and functionalized membrane ones embedded with TiO2 Nanoparticles (NPs) (PVDF-HFP@TiO2). The nanofibers were collected on Polyethylene Terephthalate (PET) nonwoven spunbond fabric and characterized by using Scanning Electron Microscopy and Energy Dispersive X-ray (SEM-EDX), Raman spectroscopy, and Atomic Force Microscopy (AFM) analysis. The photocatalytic study performed on the electrospun membranes proved that the PVDF-HFP@TiO2 nanofibers provide a significant antibacterial activity for both Staphylococcus aureus (~94%) and Pseudomonas aeruginosa (~85%), after only 5 min of exposure to a UV-A light source. In addition, the PVDF-HFP@TiO2 nanofibers exhibit high filtration efficiency against submicron particles (~99%) and a low pressure drop (~3 mbar), in accordance with the standard required for Filtering Face Piece masks (FFPs). Therefore, these results aim to provide a real perspective on producing electrospun polymer-based nanotextiles with self-sterilizing properties for the implementation of advanced face masks on a large scale.

Cleaning technologies integrated in duct flows for the inactivation of pathogenic microorganisms in indoor environments: A critical review of recent innovations and future challenges

Pathogenic microorganisms are a major concern in indoor environments, particularly in sensitive facilities such as hospitals, due to their potential to cause nosocomial infections. This study evaluates the concentration of airborne bacteria and fungi in the University Hospital Complex of Albacete (Spain), comparing the results with recent literature. Staphylococcus is identified as the most prevalent bacterial genus with a percentage distribution of 35%, while Aspergillus represents the dominant fungal genus at 34%. The lack of high Technology Readiness Levels (TRL 6, TRL 7) for effective indoor air purification requires research efforts to bridge this knowledge gap. A screening of disinfection technologies for pathogenic airborne microorganisms such as bacteria and fungi is conducted. The integration of filtration, irradiation or and (electro)chemical gas treatment systems in duct flows is discussed to enhance the design of the air-conditioning systems for indoor air purification. Concerns over microbial growth have led to recent studies on coating commercial fibrous air filters with antimicrobial particles (silver nanoparticles, iron oxide nanowires) and polymeric materials (polyaniline, polyvinylidene fluoride). Promising alternatives to traditional short-wave UV-C energy for disinfection include LED and Far-UVC irradiation systems. Additionally, research explores the use of TiO2 and TiO2 doped with metals (Ag, Cu, Pt) in filters with photocatalytic properties, enabling the utilization of visible or solar light. Hybrid photocatalysis, combining TiO2 with polymers, carbon nanomaterials, or MXene nanomaterials, enhances the photocatalytic process. Chemical treatment systems such as aerosolization of biocidal agents (benzalkonium chloride, hydrogen peroxide, chlorine dioxide or ozone) with their possible combination with other technologies such as adsorption, filtration or photocatalysis, are also tested for gas disinfection. However, the limited number of studies on the use of electrochemical technology poses a challenge for further investigation into gas-phase oxidant generation, without the formation of harmful by-products, to raise its TRL for effectively inactivating airborne microorganisms in indoor environments.

A Brief Introduction and Current State of Polyvinylidene Fluoride as an Energy Harvester

This review summarizes the current trends and developments in the field of polyvinylidene fluoride (PVDF) for use mainly as a nanogenerator. The text covers PVDF from the first steps of solution mixing, through production, to material utilization, demonstration of results, and future perspective. Specific solvents and ratios must be selected when choosing and mixing the solution. It is necessary to set exact parameters during the fabrication and define whether the material will be flexible nanofibers or a solid layer. Based on these selections, the subsequent use of PVDF and its piezoelectric properties are determined. The most common degradation phenomena and how PVDF behaves are described in the paper. This review is therefore intended to provide a basic overview not only for those who plan to start producing PVDF as energy nanogenerators, active filters, or sensors but also for those who are already knowledgeable in the production of this material and want to expand their existing expertise and current overview of the subject.

Advances in particulate matter filtration: Materials, performance, and application

Air-borne pollutants in particulate matter (PM) form, produced either physically during industrial processes or certain biological routes, have posed a great threat to human health. Particularly during the current COVID-19 pandemic, effective filtration of the virus is an urgent matter worldwide. In this review, we first introduce some fundamentals about PM, including its source and classification, filtration mechanisms, and evaluation parameters. Advanced filtration materials and their functions are then summarized, among which polymers and MOFs are discussed in detail together with their antibacterial performance. The discussion on the application is divided into end-of-pipe treatment and source control. Finally, we conclude this review with our prospective view on future research in this area.

Application of Nanofibers in Virus and Bacteria Filtration

Air pollution is an increasing concern all over the world due to its adverse effects on human health. It claims thousands of lives every year. Hence, the demand for the ventilator, respirator, facemask, body protection, and hospital air filtration has been surging dramatically during the COVID-19 pandemic. Nanofiber membranes with optimal characteristics, such as a high specific surface area and porous microstructure with interconnected pores, can efficiently capture the fine particles (such as bacteria, fungi, virus, etc.). Recently, various types of polymers have been fabricated as electrospun fibrous membranes to be used as an anti-bacterial or anti-viral air filtration media. This review presents a brief overview of air filtration history and its main mechanisms and then the latest research about air filtration with antibacterial and antiviral properties will be reviewed.

Electrospun Nanofiber Membranes for Air Filtration: A Review

Nanomaterials for air filtration have been studied by researchers for decades. Owing to the advantages of high porosity, small pore size, and good connectivity, nanofiber membranes prepared by electrospinning technology have been considered as an outstanding air-filter candidate. To satisfy the requirements of material functionalization, electrospinning can provide a simple and efficient one-step process to fabricate the complex structures of functional nanofibers such as core-sheath structures, Janus structures, and other multilayered structures. Additionally, as a nanoparticle carrier, electrospun nanofibers can easily achieve antibacterial properties, flame-retardant properties, and the adsorption properties of volatile gases, etc. These simple and effective approaches have benefited from the significate development of electrospun nanofibers for air-filtration applications. In this review, the research progress on electrospun nanofibers as air filters in recent years is summarized. The fabrication methods, filtration performances, advantages, and disadvantages of single-polymer nanofibers, multipolymer composite nanofibers, and nanoparticle-doped hybrid nanofibers are investigated. Finally, the basic principles of air filtration are concluded upon and prospects for the application of complex-structured nanofibers in the field of air filtration are proposed.

Biomedical Applications of Nanofibers

The idea of creating replacement for damaged or diseased tissue, which will mimic the physiological conditions and simultaneously promote regeneration by patients’ own cells, has been a major challenge in the biomedicine for more than a decade. Therefore, nanofibers are a promising solution to address these challenges. Nanofiber technology is an exciting area attracting the attention of many researchers as a potential solution to these current challenges in the biomedical field such as burn and wound care, organ repair, and treatment for osteoporosis and various diseases. Nanofibers mimic the porous topography of natural extracellular matrix (ECM), hence they are advantageous for tissue regeneration . In biomedical engineering, electrospinning exhibits advantages as a tissue engineering scaffolds producer, which can make appropriate resemblance in physical structure with ECM. This is because of the nanometer scale of ECM fibrils in diameter, which can be mimicked by electrospinning procedure as well as its porous structure. In this review, the applications of nanofibers in various biomedical areas such as tissue engineering, wound dressing and facemask, are summarized. It provides opportunities to develop new materials and techniques that improve the ability for developing quick, sensitive and reliable analytical techniques.

Electrospun Poly(ethylene Terephthalate)/Silk Fibroin Composite for Filtration Application

In this study, fibrous membranes from recycled-poly(ethylene terephthalate)/silk fibroin (r-PSF) were prepared by electrospinning for filtration applications. The effect of silk fibroin on morphology, fibers diameters, pores size, wettability, chemical structure, thermo-mechanical properties, filtration efficiency, filtration performance, and comfort properties such as air and water vapor permeability was investigated. The filtration efficiency (FE) and quality factor (Qf), which represents filtration performance, were calculated from penetration through the membranes using aerosol particles ranging from 120 nm to 2.46 μm. The fiber diameter influenced both FE and Qf. However, the basis weight of the membranes has an effect, especially on the FE. The prepared membranes were classified according to EN149, and the most effective was assigned to the class FFP1 and according to EN1822 to the class H13. The impact of silk fibroin on the air permeability was assessed. Furthermore, the antibacterial activity against bacteria S. aureus and E. coli and biocompatibility were evaluated. It is discussed that antibacterial activity depends not only on the type of used materials but also on fibrous membranes' surface wettability. In vitro biocompatibility of the selected samples was studied, and it was proven to be of the non-cytotoxic effect of the keratinocytes (HaCaT) after 48 h of incubation.