Highly linear polyethylenes using the 2-(1-(2,4-dibenzhydrylnaphthylimino)ethyl)-6-(1-(arylimino)ethyl)-pyridylcobalt chlorides: synthesis, characterization and ethylene polymerization

Thermally Stable and Highly Efficient N,N,N-Cobalt Olefin Polymerization Catalysts Affixed with N-2,4-Bis(Dibenzosuberyl)-6-Fluorophenyl Groups

The cobalt(II) chloride N,N,N-pincer complexes, [2-{(2,4-(C15H13)2-6-FC6H2)N=CMe}-6-(ArN=CMe)C5H3N]CoCl2 (Ar = 2,6-Me2C6H3) (Co1), 2,6-Et2C6H3 (Co2), 2,6-i-Pr2C6H3 (Co3), 2,4,6-Me3C6H2 (Co4), 2,6-Et2-4-MeC6H2 (Co5), and [2,6-{(2,4-(C15H13)2-6-FC6H2)N=CMe}2C5H3N]CoCl2 (Co6), each containing at least one N-2,4-bis(dibenzosuberyl)-6-fluorophenyl group, were synthesized in good yield from their corresponding unsymmetrical (L1–L5) and symmetrical bis(imino)pyridines (L6). The molecular structures of Co1 and Co2 spotlighted their distorted square pyramidal geometries (τ5 value range: 0.23–0.29) and variations in steric hindrance offered by the dissimilar N-aryl groups. On activation with either MAO or MMAO, Co1–Co6 all displayed high activities for ethylene polymerization, with levels falling in the order: Co1 > Co4 > Co5 > Co2 > Co3 > Co6. Indeed, the least sterically hindered 2,6-dimethyl Co1 in combination with MAO exhibited a very high activity of 1.15 × 107 g PE mol−1 (Co) h−1 at the operating temperature of 70 °C, which dropped by only 15% at 80 °C and 43% at 90 °C. Vinyl-terminated polyethylenes of high linearity and narrow dispersity were generated by all catalysts, with the most sterically hindered, Co3 and Co6, producing the highest molecular weight polymers [Mw range: 30.26–33.90 kg mol−1 (Co3) and 42.90–43.92 kg mol−1 (Co6)]. In comparison with structurally related cobalt catalysts, it was evident that the presence of the N-2,4-bis(dibenzosuberyl)-6-fluorophenyl groups had a limited effect on catalytic activity but a marked effect on thermal stability.

Catalytic Performance of Cobalt(II) Polyethylene Catalysts with Sterically Hindered Dibenzopyranyl Substituents Studied by Experimental and MLR Methods

Given the great importance of cobalt catalysts supported by benchmark bis(imino)pyridine in the (oligo)polymerization, a series of dibenzopyran-incorporated symmetrical 2,6-bis(imino) pyridyl cobalt complexes (Co1–Co5) are designed and prepared using a one-pot template approach. The structures of the resulting complexes are well characterized by a number of techniques. After activation with either methylaluminoxane (MAO) or modified MAO (MMAO), the complexes Co1–Co4 are highly active for ethylene polymerization with a maximum activity of up to 7.36 × 10⁶ g (PE) mol⁻¹ (Co) h⁻¹ and produced highly linear polyethylene with narrow molecular weight distributions, while Co5 is completely inactive under the standard conditions. Particularly, complex Co3 affords polyethylene with high molecular weights of 85.02 and 79.85 kg mol⁻¹ in the presence of MAO and MMAO, respectively. The ¹H and ¹³C NMR spectroscopy revealed the existence of vinyl end groups in the resulting polyethylene, highlighting the predominant involvement of the β-H elimination reaction in the chain-termination process. To investigate the mechanism underlying the variation of catalytic activities as a function of substituents, multiple linear regression (MLR) analysis was performed, showing the key role of open cone angle (θ) and effective net charge (Q) on catalytic activity.

Fluorinated cobalt catalysts and their use in forming narrowly dispersed polyethylene waxes of high linearity and incorporating vinyl functionality

The depicted cobalt catalysts bearing ortho-fluorine and fluorinated ortho-benzhydryl substituents displayed a preference for forming highly linear PE waxes; DFT studies have been used to probe this selectivity.

6-Arylimino-2-(2-(1-phenylethyl)naphthalen-1-yl)-iminopyridylmetal (Fe and Co) Complexes as Highly Active Precatalysts for Ethylene Polymerization: Influence of Metal and/or Substituents on the Active, Thermostable Performance of Their Complexes and Resultant Polyethylenes

A series of 6-arylimino-2-(2-(1-phenylethyl)naphthalen-1-yl)iminopyridines and their iron(II) and cobalt(II) complexes (Fe1–Fe5, Co1–Co5) were synthesized and routinely characterized as were Co3 and Co5 complexes, studied by single crystal X-ray crystallography, which individually displayed a distorted square pyramidal or trigonal bipyramid around a cobalt center. Upon treatment with either methyluminoxane (MAO) or modified methyluminoxane (MMAO), all complexes displayed high activities regarding ethylene polymerization even at an elevated temperature, enhancing the thermostability of the active species. In general, iron precatalysts showed higher activities than their cobalt analogs; for example, 10.9 × 10⁶ g(PE) mol⁻¹ (Co) h⁻¹ by Co4 and 17.0 × 10⁶ g(PE) mol⁻¹ (Fe) h⁻¹ by Fe4. Bulkier substituents are favored for increasing the molecular weights of the resultant polyethylenes, such as 25.6 kg mol⁻¹ obtained by Co3 and 297 kg mol⁻¹ obtained by Fe3. A narrow polydispersity of polyethylenes was observed by iron precatalysts activated by MMAO, indicating a single-site active species formed.

Probing the effect of ortho-cycloalkyl ring size on activity and thermostability in cycloheptyl-fused N,N,N-iron ethylene polymerization catalysts

The depicted iron(ii) precatalysts displayed exceptionally high activities for ethylene polymerization at temperatures of up 100 °C producing linear polyethylene with a wide range of molecular weights.

Activity and Thermal Stability of Cobalt(II)-Based Olefin Polymerization Catalysts Adorned with Sterically Hindered Dibenzocycloheptyl Groups

Five examples of unsymmetrical 2-(2,4-bis(dibenzocycloheptyl)-6-methylphenyl- imino)ethyl)-6-(1-(arylyimino)ethyl)pyridine derivatives (aryl = 2,6-Me₂C₆H₃ in L1; 2,6-Et₂C₆H₃ in L2; 2,6-i-Pr₂C₆H₃ in L3; 2,4,6-Me₃C₆H₂ in L4 and 2,6-Et₂-4-MeC₆H₂ in L5) were prepared and characterized. Treatment with CoCl₂ offered the corresponding cobalt precatalysts Co1–Co5, which were characterized by FT-IR and NMR spectroscopy as well as elemental analysis. The molecular structures of Co3 and Co4 determined by single crystal X-ray diffraction revealed distorted square pyramidal geometries with τ₅ values of 0.052–0.215. Activated with either MAO or MMAO, the precatalysts displayed high activities in ethylene polymerization, where Co1 with the least bulky substituents exhibited a peak activity of 1.00 × 10⁷ g PE mol⁻¹ (Co) h⁻¹ at 60 °C. With MAO as a cocatalyst, the activity was reduced only by one order of magnitude at 90 °C, which implies thermally stable active sites. The polymerization product was highly linear polyethylene with vinyl end groups. Co3 with the most sterically hindered active sites was capable of generating polyethylene of high molecular weight, reaching 6.46 × 10⁵ g mol⁻¹. Furthermore, high melting point and unimodal molecular weight distribution were observed in the resulting polyethylene. It must be stressed that the thermal stability of the catalyst and the molecular weight of the obtained polyethylene attain the highest values reported for the unsymmetrical 2,6-bis(imino)pyridylcobalt (II) chloride precatalysts.

Highly Linear Polyethylenes Achieved Using Thermo-Stable and Efficient Cobalt Precatalysts Bearing Carbocyclic-Fused NNN-Pincer Ligand

Six examples of 2-(1-arylimino)ethyl-9-arylimino-5,6,7,8-tetrahydrocycloheptapyridine-cobalt(II) chloride complexes, [2-(1-ArN)C₂H₃-9-ArN-5,6,7,8-C₅H₈C₅H₃N]CoCl₂, (Ar = 2-(C₅H₉)-6-MeC₆H₃Co1, 2-(C₆H₁₁)-6-MeC₆H₃Co2, 2-(C₈H₁₅)-6-MeC₆H₃Co3, 2-(C₅H₉)-4,6-Me₂C₆H₂Co4, 2-(C₆H₁₁)-4,6-Me₂C₆H₂Co5, and 2-(C₈H₁₅)-4,6-Me₂C₆H₂Co6), were synthesized by the direct reaction of the corresponding ortho-cycloalkyl substituted carbocyclic-fused bis(arylimino)pyridines (L1–L6) and cobalt(II) chloride in ethanol with good yields. All the synthesized ligands (L1–L6) and their corresponding cobalt complexes (Co1–Co6) were fully characterized by FT-IR, ¹H/¹³C-NMR spectroscopy and elemental analysis. The crystal structure of Co2 and Co3 revealed that the ring puckering of both the ortho-cyclohexyl/cyclooctyl substituents and the one pyridine-fused seven-membered ring; a square-based pyramidal geometry is conferred around the metal center. On treatment with either methylaluminoxane (MAO) or modified methylaluminoxane (MMAO), all the six complexes showed high activities (up to 4.09 × 10⁶ g of PE mol⁻¹ (Co) h⁻¹) toward ethylene polymerization at temperatures between 20 °C and 70 °C with the catalytic activities correlating with the type of ortho-cycloalkyl substituent: Cyclopentyl (Co1 and Co4) > cyclohexyl (Co2 and Co5) > cyclooctyl (Co3 and Co6) for either R = H or Me and afforded strictly linear polyethylene (T_m > 130 °C). The narrow unimodal distributions of the resulting polymers are consistent with single-site active species for the precatalyst. Furthermore, compared to the previously reported cobalt analogues, the titled precatalysts exhibited good thermo-stability (up to 70 °C) and possessed longer lifetime along with a higher molecular weight of PE (M_w: 9.2~25.3 kg mol⁻¹).

Enhancing thermostability of iron ethylene polymerization catalysts through N,N,N-chelation of doubly fused α,α′-bis(arylimino)-2,3:5,6-bis(hexamethylene)pyridines

At temperatures up to 80 °C, high catalytic activity and high molecular weight PE was achievable using the Fe-catalyst depicted.

Highly linear polyethylenes tailored with 2,6-bis[1-(p-dibenzo-cycloheptylarylimino)ethyl]pyridylcobalt dichlorides

Bis(imino)pyridylcobalt dichlorides displayed high activities for ethylene polymerization, producing highly linear PEs with the vinyl end group as the major one.

Bis(imino)pyridines fused with 6- and 7-membered carbocylic rings as N,N,N-scaffolds for cobalt ethylene polymerization catalysts

Mixed carbocyclic-fused bis(arylimino)pyridine-cobalt(ii) chlorides, on activation with either MAO or MMAO, displayed high activities for ethylene polymerization affording linear polyethylene waxes; high selectivity for vinyl end-groups is a feature of MAO-promoted systems.

1,5-Naphthyl-linked bis(imino)pyridines as binucleating scaffolds for dicobalt ethylene oligo-/polymerization catalysts: exploring temperature and steric effects

The title dinuclear Co complexes showed high activity for ethylene oligo-/polymerization with the run temperature having an unexpected effect on the PE to oligomer ratio.

Methylene-bridged bimetallic bis(imino)pyridine-cobaltous chlorides as precatalysts for vinyl-terminated polyethylene waxes

Dicobalt precatalysts displayed high activities for polymerizing ethylene to highly linear vinyl-polyethylenes.