Recent advances in active sites identification and regulation of M-N/C electro-catalysts towards ORR

Interface engineering Ni/Ni12P5@CNx Mott-Schottky heterojunction tailoring electrocatalytic pathways for zinc-air battery

Due to the poor bifunctional electrocatalytic performances of electrocatalysts in zinc-air battery, herein, we first synthesized Ni/Ni₁₂P₅@CN_x Mott-Schottky heterojunction to ameliorate the high-cost and instability of precious metals. We modulated the different contents of Ni and Ni₁₂P₅ in the Ni/Ni₁₂P₅@CN_x Mott-Schottky heterojunction, and found that 0.6 Ni/Ni₁₂P₅@CN_x has outstanding electrocatalytic performances, with half-wave potential of 0.83 V, and OER potential of 1.49 V at 10 mA cm^-2. Also, the ΔE value is only 0.66 V. Moreover, 0.6 Ni/Ni₁₂P₅@CN_x is assembled into ZAB, which has a high power density of 181 mW cm^-2 and a high specific capacity of 710 mAh g^-1. This indicates it has a good cycle stability. The density functional theory (DFT) calculations reveal that electrons spontaneously flow from Ni to Ni₁₂P₅ through the formed buffer layer in the Ni/Ni₁₂P₅@CN_x Mott-Schottky heterojunction. The Schottky barrier formed modulates the electrocatalytic pathway to have good bifunctional electrocatalytic activity for ORR and OER.

Iron/cobalt-decorated nitrogen-rich 3D layer-stacked porous biochar as high-performance oxygen reduction air-cathode catalyst in microbial fuel cell

Developing low-cost and high-efficiency oxygen reduction reaction (ORR) catalysts is crucial to the commercial application of microbial fuel cell (MFC). Herein, Fe/Co-decorated nitrogen-rich three-dimensional (3D) layer-stacked porous biochar (Fe/Co-NC-x) have been synthesized from silk gel through secondary carbonization of activated carbons which firstly adsorbed metal ions. The multilayer porous structure of Fe/Co-NC-3 contributes to construction of high specific surface area (576 m² g^-1), large pore volume (1.27 cm³ g^-1) and many defect structure (I_D/I_G = 1.004). As expected, with Fe/Co synergistic effect, Fe/Co-NC-3 exhibits excellent ORR performance through 4e^- pathway with good methanol resistance. In addition, the performance of MFC using Fe/Co-NC-3 as air-cathode catalyst is more prominent with higher maximum power density (1059.62 ± 30.00 mW m^-2) compared to that using NC (668.19 ± 9.84 mW m^-2) and commercial Pt/C catalyst (957.33 ± 10.50 mW m^-2). Therefore, Fe/Co-NC-3 should be a prospective catalyst in the practical application of fuel cells and other energy devices.

Carbon-Based Material-Supported Single-Atom Catalysts for Energy Conversion

In recent years, single-atom catalysts (SACs) with unique electronic structure and coordination environment have attracted much attention due to its maximum atomic efficiency in the catalysis fields. However, it is still a great challenge to rationally regulate the coordination environments of SACs and improve the loading of metal atoms for SACs during catalysis progress. Generally, carbon-based materials with excellent electrical conductivity and large specific surface area are widely used as catalyst supports to stabilize metal atoms. Meanwhile, carbon-based material-supported SACs have also been extensively studied and applied in various energy conversion reactions, such as hydrogen evolution reaction (HER), oxygen evolution reaction (OER), oxygen reduction reaction (ORR), carbon dioxide reduction reaction (CO₂RR), and nitrogen reduction reaction (NRR). Herein, rational synthesis methods and advanced characterization techniques were introduced and summarized in this review. Then, the theoretical design strategies and construction methods for carbon-based material-supported SACs in electrocatalysis applications were fully discussed, which are of great significance for guiding the coordination regulation and improving the loading of SACs. In the end, the challenges and future perspectives of SACs were proposed, which could largely contribute to the development of single atom catalysts at the turning point.

Pyrolysis-Free Synthesized Catalyst towards Acidic Oxygen Reduction by Deprotonation

Acidic oxygen reduction is vital for renewable energy devices such as fuel cells. However, many aspects of the catalytic process are still uncertain-especially the large difference in activity in acidic and alkaline media. Thus, the design and synthesis of model catalysts to determine the active centers and the inactivation mechanism are urgently needed. We report a pyrolysis-free synthesis route to fabricate a catalyst (CPF-Fe@NG) for oxygen reduction in acidic conditions. By introducing a deprotonation process, we extended the oxygen reduction reaction (ORR) activity from alkaline to acidic conditions. CPF-Fe@NG demonstrated outstanding performance with a half-wave potential of 853 mV (vs. RHE) and good stability after 10000 cycles in 1 M HClO₄ . The pyrolysis-free route could also be used to assemble fuel cells, with a maximum power density of 126 mW cm^-2 . Our findings offer new insights into the ORR process to optimize catalysts for both mechanistic studies and practical applications.

Metal-Nitrogen-Carbon Catalysts of Specifically Coordinated Configurations toward Typical Electrochemical Redox Reactions

Metal-nitrogen-carbon (M-N-C) material with specifically coordinated configurations is a promising alternative to costly Pt-based catalysts. In the past few years, great progress is made in the studies of M-N-C materials, including the structure modulation and local coordination environment identification via advanced synthetic strategies and characterization techniques, which boost the electrocatalytic performances and deepen the understanding of the underlying fundamentals. In this review, the most recent advances of M-N-C catalysts with specifically coordinated configurations of M-N_x (x = 1-6) are summarized as comprehensively as possible, with an emphasis on the synthetic strategy, characterization techniques, and applications in typical electrocatalytic reactions of the oxygen reduction reaction, oxygen evolution reaction, hydrogen evolution reaction, CO₂ reduction reaction, etc., along with mechanistic exploration by experiments and theoretical calculations. Furthermore, the challenges and potential perspectives for the future development of M-N-C catalysts are discussed.

Elucidating Synergistic Effects of Different Metal Ratios in Bimetallic Fe/Co-N-C Catalysts for Oxygen Reduction Reaction

Lowering or eliminating the noble-metal content in oxygen reduction fuel cell catalysts could propel the large-scale introduction of commercial fuel cell systems. Several noble-metal free catalysts are already under investigation with the metal-nitrogen-carbon (Me-N-C) system being one of the most promising. In this study, a systematic approach to investigate the influence of metal ratios in bimetallic Me-N-C fuel cells oxygen reduction reaction (ORR) catalysts has been taken. Different catalysts with varying ratios of Fe and Co have been synthesized and characterized both physically and electrochemically in terms of activity, selectivity and stability with the addition of an accelerated stress test (AST). The catalysts show different electrochemical properties depending on the metal ratio such as a high electrochemical mass activity with increasing Fe ratio. Properties do not change linearly with the metal ratio, with a Fe/Co ratio of 5:3 showing a higher mass activity with simultaneous higher stability. Selectivity indicators plateau for catalysts with a Co content of 50% metal ratio and less, showing the same values as a monometallic Co catalyst. These findings indicate a deeper relationship between the ratio of different metals and physical and electrochemical properties in bimetallic Me-N-C catalysts.

Preparation and Application of Fe-N Co-Doped GNR@CNT Cathode Oxygen Reduction Reaction Catalyst in Microbial Fuel Cells

Through one-step pyrolysis, non-noble-metal oxygen reduction reaction (ORR) electrocatalysts were constructed from ferric trichloride, melamine, and graphene nanoribbon@carbon nanotube (GNR@CNT), in which a portion of the multiwall carbon nanotube is unwrapped/unzipped radially, and thus graphene nanoribbon is exposed. In this study, Fe-N/GNR@CNT materials were used as an air-cathode electrocatalyst in microbial fuel cells (MFCs) for the first time. The Fe-N/C shows similar power generation ability to commercial Pt/C, and its electron transfer number is 3.57, indicating that the ORR process primarily occurs with 4-electron. Fe species, pyridinic-N, graphitic-N, and oxygen-containing groups existing in GNR@CNT frameworks are likely to endow the electrocatalysts with good ORR performance, suggesting that a GNR@CNT-based carbon supporter would be a good candidate for the non-precious metal catalyst to replace Pt-based precious metal.

Incorporation of Pt-Cr nanoparticles into highly porous MOF-5 as efficient oxygen reduction electrocatalysts

Developing new materials that can enhance the efficiency of energy conversion and storage systems is critical to meeting the rising energy demand of low-carbon economies. Mesoporous materials have the advantages of large specific surface area and multiple channels, which can increase efficiency and flexibility in terms of energy and power density. An active catalyst for oxygen reduction reaction (ORR) based on Pt-Cr nanoparticles with ultralow Pt content (0.90 wt%) has been studied in this paper. In contrast, electrocatalyst Pt/Cr/NPC-900 exhibited an ORR activity with onset potential (E _o) of 1.01 V vs. RHE in an alkaline solution that was superior to commercial Pt/C (20 wt%) (0.96 V vs. RHE). The presence of metal oxides and optimal Pt content enhanced the ORR activity. Therefore, the synergistic effect of the high surface area increased charge transfer, and excellent structural stability can achieve significant ORR efficiency, which is conducive to excellent activity. These findings provide a new perspective for economical and practical ORR electrocatalysts to be designed and synthesized rationally.

Recent Advances in Non-Precious Transition Metal/Nitrogen-doped Carbon for Oxygen Reduction Electrocatalysts in PEMFCs

The proton exchange membrane fuel cells (PEMFCs) have been considered as promising future energy conversion devices, and have attracted immense scientific attention due to their high efficiency and environmental friendliness. Nevertheless, the practical application of PEMFCs has been seriously restricted by high cost, low earth abundance and the poor poisoning tolerance of the precious Pt-based oxygen reduction reaction (ORR) catalysts. Noble-metal-free transition metal/nitrogen-doped carbon (M–NxC) catalysts have been proven as one of the most promising substitutes for precious metal catalysts, due to their low costs and high catalytic performance. In this review, we summarize the development of M–NxC catalysts, including the previous non-pyrolyzed and pyrolyzed transition metal macrocyclic compounds, and recent developed M–NxC catalysts, among which the Fe–NxC and Co–NxC catalysts have gained our special attention. The possible catalytic active sites of M–NxC catalysts towards the ORR are also analyzed here. This review aims to provide some guidelines towards the design and structural regulation of non-precious M–NxC catalysts via identifying real active sites, and thus, enhancing their ORR electrocatalytic performance.