Influence of synthesis conditions over simonkolleite/ZnO precipitation

New Eco-Friendly and Low-Energy Synthesis to Produce ZnO Nanoparticles for Real-World Scale Applications

This paper presents an original and sustainable method for producing ZnO nanoparticles (NPs) in response to global challenges (low energy requirements, low environmental impact, short production times, and high production yield). The method is based on an ion exchange process between an anionic resin and an aqueous ZnCl2 solution; it operates in one step at room temperature/ambient pressure without the need for complex apparatus or purification steps. From the kinetics, we observed the formation of pure simonkolleite, a zinc-layered hydroxide salt (Zn5(OH)8Cl2·H2O), after only 5 min of reaction. This compound, used elsewhere as a ZnO precursor after calcination at high temperatures, here decomposes at room temperature into ZnO, allowing extraordinary savings of time and energy. Finally, in only 90 min, pure and crystalline ZnO NPs are obtained, with a production yield > 99%. Several types of aggregates resulting from the self-assembly of small hexagonal platelets (solid or hollow in shape) were observed. Using our revolutionary method, we produced almost 10 kg of ZnO NPs per week without any toxic waste, significantly reducing energy consumption; this method allows transferring the use of these unique NPs from the laboratory environment to the real world.

Controlling simonkolleite crystallisation via metallic Zn oxidation in a betaine hydrochloride solution

Zinc oxide nanoparticles, with a hexagonal flake structure, are of significant interest across a range of applications including photocatalysis and biomedicine. Simonkolleite (Zn₅(OH)₈Cl₂·H₂O), a layered double hydroxide, is a precursor for ZnO. Most simonkolleite synthesis routes require precise pH adjustment of Zn-containing salts in alkaline solution, and still produce some undesired morphologies along with the hexagonal one. Additionally, liquid-phase synthesis routes, based on conventional solvents, are environmentally burdensome. Herein aqueous ionic liquid, betaine hydrochloride (betaine·HCl), solutions are used to directly oxidise metallic Zn, producing pure simonkolleite nano/microcrystals (X-ray diffraction analysis, thermogravimetric analysis). Imaging (scanning electron microscopy) showed regular and uniform hexagonal simonkolleite flakes. Morphological control, as a function of reaction conditions (betaine·HCl concentration, reaction time, and reaction temperature), was achieved. Different growth mechanisms were observed as a function of the concentration of betaine·HCl solution, both traditional classical growth of individual crystals and non-traditional growth patterns; the latter included examples of Ostwald ripening and oriented attachment. After calcination, simonkolleite's transformation into ZnO retains its hexagonal skeleton; this produces a nano/micro-ZnO with a relatively uniform shape and size through a convenient reaction route.

Magnetic Zinc Oxide/Manganese Ferrite Composite for Photodegradation of the Antibiotic Rifampicin

In this study, a composite of zinc oxide and manganese ferrite was synthesized using co-precipitation and hydrothermal routes, to be used as photocatalysts in reactions with UV/Vis light source. The synthesized materials were characterized by FTIR, XRD, and SEM, where it was possible to verify the efficiency of the syntheses performed, through the identification of the resulting phases, the evaluation of the structural morphology of the particles, and the analysis of the detachments of the main vibration bonds present in these materials. The composite ZnO/MnFe₂O₄ was used in photodegradation reactions of the antibiotic rifampicin, with catalyst dosage of 0.20; 0.40, and 0.60 g and 10 ppm of rifampicin, reactions using pure ZnO as a catalyst were also performed as a comparative parameter of the influence of MnFe₂O₄ in this system. The composite ZnO/MnFe₂O₄ showed a maximum percentage of rifampicin decontamination of 94.72% and ZnO, 74.20%using 0.20 g of photocatalyst after 90 min, which indicates a positive influence on this process. The solution treated with ZnO/MnFe₂O₄ was subjected to magnetic field induction for attraction and consequently accelerated removal of the solids present, successfully, compacting for the application of ZnO/MnFe₂O₄ to be presented as a promising material for decontamination of emerging pollutants through photocatalytic reactions.

NMR Crystallography Reveals Carbonate Induced Al-Ordering in ZnAl Layered Double Hydroxide

Layered double hydroxides (LDHs) serve a score of applications in catalysis, drug delivery, and environmental remediation. Smarter crystallography, combining X-ray diffraction and NMR spectroscopy revealed how interplay between carbonate and pH determines the LDH structure and Al ordering in ZnAl LDH. Carbonate intercalated ZnAl LDHs were synthesized at different pH (pH 8.5, pH 10.0, pH 12.5) with a Zn/Al ratio of 2, without subsequent hydrothermal treatment to avoid extensive recrystallisation. In ideal configuration, all Al cations should be part of the LDH and be coordinated with 6 Zn atoms, but NMR revealed two different Al local environments were present in all samples in a ratio dependent on synthesis pH. NMR-crystallography, integrating NMR spectroscopy and X-ray diffraction, succeeded to identify them as Al residing in the highly ordered crystalline phase, next to Al in disordered material. With increasing synthesis pH, crystallinity increased, and the side phase fraction decreased. Using ¹ H-¹³ C, ¹³ C-²⁷ Al HETCOR NMR in combination with ²⁷ Al MQMAS, ²⁷ Al-DQ-SQ measurements and Rietveld refinement on high-resolution PXRD data, the extreme anion exchange selectivity of these LDHs for CO₃ ^2- over HCO₃ ^- was linked to strict Al and CO₃ ^2- ordering in the crystalline LDH. Even upon equilibration of the LDH in pure NaHCO₃ solutions, only CO₃ ^2- was adsorbed by the LDH. This reveals the structure directing role of bivalent cations such as CO₃ ^2- during crystallization of [M²⁺ ₄ M³⁺ ₂ (OH)₂ ]²⁺ [A^2- ]₁ ⋅yH₂ O LDH phases.

Chemical and biological protection of food grade nisin through their partial intercalation in laminar hydroxide salts

The use of antimicrobial agents within a matrix, specifically layered compounds, is of growing interest for reducing contamination due to food borne pathogens and deteriorative microorganisms, one of the main health problems worldwide. In this study, zinc layered hydroxide nanoparticles were synthesized as a matrix for nisin immobilization. Layered materials were characterized by X-ray diffraction, Fourier-Transform Infrared and Ultra Violet-Visible spectra, Scanning Electron Microscopy, and by Thermogravimetric Analysis. Thermal, chemical, enzymatic, and biological stabilities were assessed against Lactobacillus brevis as control strain. Free and immobilized nisin in solution were previously subjected to 25 and 121 °C, pH (7, 9) and inactivation with protease before antimicrobial tests that lasted 21 days. Immobilized nisin was found to maintain the activity levels after the protease action while the pure nisin solution lost its activity gradually. Furthermore, immobilized nisin treated at 121 °C and pH 7 showed higher activity than pure nisin after 21 days. These results may support that immobilizing nisin in zinc layered hydroxide salts promoted extended nisin inhibitory activity in solution after thermal, chemical or enzymatic treatments. This research provides an alternative to nisin application that could be used in processes where such operating conditions take place, as in dairy products.

Electron paramagnetic resonance and microstructural insights into the thermal behavior of simonkolleite nanoplatelets

The thermal decomposition process of simonkolleite, at 500 °C was monitored by EPR and electron microscopy. The experimental data indicate that after an 1 h at 500 °C, three morphologies can be observed from the thermal decomposition of ZHC.