Fast synthesis of hierarchical CHA/AEI intergrowth zeolite with ammonium salts as mineralizing agent and its application for MTO process

Facile synthesis of mesoporous ZSM-5 aided by sonication and its application for VOCs capture

Application of ultrasound power to the mother liquor is popular pretreatment for zeolite synthesis which offers a simple way of accelerating crystallization process and finetuning the properties of nanocrystalline zeolites. In this work, sonication-aided synthesis of mesoporous ZSM-5 at low temperature and ambient pressure was systematically studied, in an attempt to reach efficient and benign synthesis of zeolites with hierarchical pore structure, which has wide applications as catalysts and sorbents. The effects of sonication duration, power density, sonication temperature and seeding on the crystallization of ZSM-5 were investigated. The obtained samples were characterized by XRD, SEM, BET and VOCs capture. High quality mesoporous ZSM-5 can be obtained by a facile 5 d synthesis at 363 K, much faster than conventional hydrothermal synthesis. The reduced synthesis time was mainly attributed to the enhanced crystallization kinetics caused by the fragmentation of seeds and nuclei, while sonication radiation had little impact on the nucleation process. Compared with control sample, mesoporous ZSM-5 prepared by sonochemical method had higher surface area and mesoporosity which demonstrated improved adsorption performance for the capture of isopropanol.

Selective Formation of Para-Xylene by Methanol Aromatization over Phosphorous Modified ZSM-5 Zeolites

Phosphorous modified ZSM-5 zeolites were synthesized by incipient wetness impregnation. Their performances for the methanol to aromatics conversion (MTA) were subsequently evaluated and the relationship between the catalyst structure and performance was focused on. The obtained results indicated that the introduction of phosphorous resulted in the modification of the catalyst structure characteristics and acidic properties, i.e., the reduction in the external surface area and micropore volume, the narrowing of the pore size, and the decrease in the quantity and strength of acid sites. As a result, the P/HZSM-5 catalyst exhibited the enhanced selectivity for the para-xylene (PX) in xylene isomers and xylene in aromatics, and their increase degrees were intensified with the increasing P content. The selectivity of PX in X increased from 23.8% to nearly 90% when P content was 5 wt.%. Meanwhile, the selectivity of xylene in aromatics was enhanced from 41.3% to 60.2%.

A Comprehensive Review of the Applications of Hierarchical Zeolite Nanosheets and Nanoparticle Assemblies in Light Olefin Production

Light olefins including ethylene, propylene and butylene are important building blocks in petrochemical industries to produce various chemicals such as polyethylene, polypropylene, ethylene oxide and cumene. Traditionally, light olefins are produced via a steam cracking process operated at an extremely high temperature. The catalytic conversion, in which zeolites have been widely used, is an alternative pathway using a lower temperature. However, conventional zeolites, composed of a pure microporous structure, restrict the diffusion of large molecules into the framework, resulting in coke formation and further side reactions. To overcome these problems, hierarchical zeolites composed of additional mesoporous and/or macroporous structures have been widely researched over the past decade. In this review, the recent development of hierarchical zeolite nanosheets and nanoparticle assemblies together with opening up their applications in various light olefin productions such as catalytic cracking, ethanol dehydration to ethylene, methanol to olefins (MTO) and other reactions will be presented.