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Homayoonfal M, Malekjani N, Baeghbali V, Ansarifar E, Hedayati S, Jafari SM. Optimization of spray drying process parameters for the food bioactive ingredients. Crit Rev Food Sci Nutr 2022; 64:5631-5671. [PMID: 36547397 DOI: 10.1080/10408398.2022.2156976] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/24/2022]
Abstract
Spray drying (SD) is one of the most important thermal processes used to produce different powders and encapsulated materials. During this process, quality degradation might happen. The main objective of applying optimization methods in SD processes is maximizing the final nutritional quality of the product besides sensory attributes. Optimization regarding economic issues might be also performed. Applying optimization approaches in line with mathematical models to predict product changes during thermal processes such as SD can be a promising method to enhance the quality of final products. In this review, the application of the response surface methodology (RSM), as the most widely used approach, is introduced along with other optimization techniques such as factorial, Taguchi, and some artificial intelligence-based methods like artificial neural networks (ANN), genetic algorithms (GA), Fuzzy logic, and adaptive neuro-fuzzy inference system (ANFIS). Also, probabilistic methods such as Monte Carlo are briefly introduced. Some recent case studies regarding the implementation of these methods in SD processes are also exemplified and discussed.
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Affiliation(s)
- Mina Homayoonfal
- Research Center for Biochemistry and Nutrition in Metabolic Diseases, Institute for Basic Sciences, Kashan University of Medical Sciences, Kashan, Iran
| | - Narjes Malekjani
- Department of Food Science and Technology, Faculty of Agricultural Sciences, University of Guilan, Rasht, Iran
| | - Vahid Baeghbali
- Department of Food Hygiene and Quality Control, School of Nutrition and Food Sciences, Shiraz University of Medical Sciences, Shiraz, Iran
| | - Elham Ansarifar
- Department of Public Health, Faculty of Health, Birjand University of Medical Sciences, Birjand, Iran
| | - Sara Hedayati
- Nutrition Research Center, Shiraz University of Medical Sciences, Shiraz, Iran
| | - Seid Mahdi Jafari
- Department of Food Materials and Process Design Engineering, Gorgan University of Agricultural Sciences and Natural Resources, Gorgan, Iran
- Department of Analytical Chemistry and Food Science, Faculty of Science, Universidade de Vigo, Nutrition and Bromatology Group, Ourense, Spain
- College of Food Science and Technology, Hebei Agricultural University, Baoding, China
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2
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Li XH, Shi J, Zhao JR, Wu FF, Liu HF, Zhao XH. The effect of enzyme-hydrolyzed pumpkin (Cucurbita moschata Duch.) pulp supplementation on dough and bread quality. JOURNAL OF FOOD MEASUREMENT AND CHARACTERIZATION 2022. [DOI: 10.1007/s11694-022-01757-9] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/23/2022]
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3
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Shavakhi F, Chai KF, Ghazali HM. Enzymatic maceration and liquefaction of pumpkin (
Cucurbita moschata
L.) flesh for the preparation of a suitable base feed for spray drying. J FOOD PROCESS PRES 2021. [DOI: 10.1111/jfpp.15075] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Forough Shavakhi
- Faculty of Food Science and Technology Universiti Putra Malaysia Selangor Malaysia
| | - Kong Fei Chai
- School of Chemical and Biomedical Engineering Nanyang Technological University Singapore Singapore
| | - Hasanah M. Ghazali
- Faculty of Food Science and Technology Universiti Putra Malaysia Selangor Malaysia
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4
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Cao C, Zhao X, Zhang C, Ding Z, Sun F, Zhao C. Effect of inlet temperature on the physicochemical properties of spray-dried seed-watermelon seed protein powder. J Food Sci 2020; 85:3442-3449. [PMID: 32926421 DOI: 10.1111/1750-3841.15432] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/30/2020] [Revised: 08/07/2020] [Accepted: 08/09/2020] [Indexed: 11/30/2022]
Abstract
Here, we studied the effects of inlet temperature on the physicochemical properties of the hydrolyzed protein (seed-watermelon seed hydrolyzed protein [SWSP]) powder in seed-watermelon seeds. The inlet temperature of the study was in the range of 150 to 180 °C, and the remaining experimental parameters remained constant, that is, the feed flow rate was 0.2 L/hr, the concentration of maltodextrin was 30%, and the outlet temperature was 80 °C. We studied the water activity and moisture content, bulk density, flowability (Carr index and Hausner ratio), angle of repose, solubility, color, hygroscopicity, powder morphology, particle size, crystallinity, and odor of the sample. Inlet temperature of 170 to 180 °C reduced the moisture content and increased the particle size. It was found that the value of measured water activity was less than 0.5, which helped in maintaining stability of the sample. Powders produced at the temperatures showed smoother particle surfaces, whereas higher inlet temperature showed spherical particles with some shrinkage as analyzed by scanning electron microscope. The inlet temperature affected the color of the sample, thus at high temperature, the sample had a brighter color. The sample was approximately 18% crystalline. At a preparation temperature of 160 °C, the sample showed significant antioxidant activity (P < 0.05).
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Affiliation(s)
- Chengxu Cao
- College of Food Science, Shenyang Agricultural University, Shenyang, 110866, P. R. China
| | - Xiaoyan Zhao
- Beijing Vegetable Research Center, Beijing Academy of Agriculture and Forestry Sciences, Beijing Key Laboratory of Agricultural Products of Fruits and Vegetables Preservation and Processing, Beijing, 100097, P. R. China
| | - Chao Zhang
- Beijing Vegetable Research Center, Beijing Academy of Agriculture and Forestry Sciences, Beijing Key Laboratory of Agricultural Products of Fruits and Vegetables Preservation and Processing, Beijing, 100097, P. R. China
| | - Zhenzhen Ding
- College of Life and Geographical Sciences, Kashi University, Kashi, 844006, P. R. China
| | - Fenglin Sun
- College of Food Science, Shenyang Agricultural University, Shenyang, 110866, P. R. China
| | - Chunyan Zhao
- College of Food Science, Shenyang Agricultural University, Shenyang, 110866, P. R. China
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Optimization of spray-drying parameters for the production of ‘Cempedak’ (Artocarpus integer) fruit powder. JOURNAL OF FOOD MEASUREMENT AND CHARACTERIZATION 2020. [DOI: 10.1007/s11694-020-00565-3] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/28/2023]
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6
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Navarrete-Solis A, Hengl N, Ragazzo-Sánchez JA, Baup S, Calderón-Santoyo M, Pignon F, López-García UM, Ortiz-Basurto RI. Rheological and physicochemical stability of hydrolyzed jackfruit juice ( Artocarpus heterophyllus L.) processed by spray drying. JOURNAL OF FOOD SCIENCE AND TECHNOLOGY 2020; 57:663-672. [PMID: 32116375 PMCID: PMC7016094 DOI: 10.1007/s13197-019-04098-6] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Revised: 08/21/2019] [Accepted: 09/06/2019] [Indexed: 10/26/2022]
Abstract
Spray drying represents a viable alternative for the stabilization of juice and extract of a great diversity of plant in tropical zones, such as jackfruit from Nayarit, Mexico. The jackfruit powder allows physicochemical and microbiological stability for storage, transportation, and marketing. In addition, this allows expansion of consumption and use of these exotic tropical fruits. The aim of this work was to find the best enzymatic hydrolysis and spray drying treatment for obtaining jackfruit pulp and juice in powder without affecting its rheological and physicochemical properties. Jackfruit pulp was treated with three commercial enzymes and their mixtures, and the best treatment was then optimized by Response Surface Methodology. The jackfruit pulp and the hydrolyzed juice were spray dried using maltodextrin as a carrier agent. The best hydrolysis was obtained with Celluzyme® and Pectinex Ultra Pulp® and the optimal conditions were 1% of enzyme concentration, during 3 h at 37 °C (p = 0.92), that leads reducing sugar of 78.50 ± 1.93 mg mL-1 and viscosity of 7.94 ± 0.82 cps (94.7% reduction). The enzyme concentration is a direct function of reducing sugars content, while incubation time is an inverse function of viscosity. The spray drying treatment with the highest yield (74%) without affecting rheological and physicochemical properties compared to the fresh hydrolyzed juice was the treatment with 50% (TSS/weight) maltodextrin.
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Affiliation(s)
- Adriana Navarrete-Solis
- TecNM-Instituto Tecnológico de Tepic, Laboratorio Integral de Investigación en Alimentos, Av. Tecnológico # 2595, Col. Lagos del Country, C.P. 63175 Tepic, Nayarit Mexico
- Université Grenoble Alpes, CNRS, Grenoble INP Institute of Engineering LRP, 38000 Grenoble, France
| | - Nicolas Hengl
- Université Grenoble Alpes, CNRS, Grenoble INP Institute of Engineering LRP, 38000 Grenoble, France
| | - Juan Arturo Ragazzo-Sánchez
- TecNM-Instituto Tecnológico de Tepic, Laboratorio Integral de Investigación en Alimentos, Av. Tecnológico # 2595, Col. Lagos del Country, C.P. 63175 Tepic, Nayarit Mexico
| | - Stéphane Baup
- Université Grenoble Alpes, CNRS, Grenoble INP Institute of Engineering LRP, 38000 Grenoble, France
| | - Montserrat Calderón-Santoyo
- TecNM-Instituto Tecnológico de Tepic, Laboratorio Integral de Investigación en Alimentos, Av. Tecnológico # 2595, Col. Lagos del Country, C.P. 63175 Tepic, Nayarit Mexico
| | - Frédéric Pignon
- Université Grenoble Alpes, CNRS, Grenoble INP Institute of Engineering LRP, 38000 Grenoble, France
| | - Ulises Miguel López-García
- TecNM-Instituto Tecnológico de Tepic, Laboratorio Integral de Investigación en Alimentos, Av. Tecnológico # 2595, Col. Lagos del Country, C.P. 63175 Tepic, Nayarit Mexico
| | - Rosa Isela Ortiz-Basurto
- TecNM-Instituto Tecnológico de Tepic, Laboratorio Integral de Investigación en Alimentos, Av. Tecnológico # 2595, Col. Lagos del Country, C.P. 63175 Tepic, Nayarit Mexico
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Chang LS, Karim R, Abdulkarim SM, Yusof YA, Ghazali HM. Storage stability, color kinetics and morphology of spray-dried soursop (Annona muricata L.) powder: effect of anticaking agents. INTERNATIONAL JOURNAL OF FOOD PROPERTIES 2018. [DOI: 10.1080/10942912.2018.1510836] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 10/28/2022]
Affiliation(s)
- Lee Sin Chang
- Department of Food Science, Faculty of Food Science and Technology, Universiti Putra Malaysia, Serdang, Malaysia
| | - Roselina Karim
- Department of Food Technology, Faculty of Food Science and Technology, Universiti Putra Malaysia, Serdang, Malaysia
| | - Sabo Mohammed Abdulkarim
- Department of Microbiology and Biotechnology, Faculty of Science, Federal University Dutse, Dutse, Nigeria
| | - Yus Aniza Yusof
- Department of Process and Food Engineering, Faculty of Engineering, Universiti Putra Malaysia, Serdang, Malaysia
| | - Hasanah Mohd Ghazali
- Department of Food Science, Faculty of Food Science and Technology, Universiti Putra Malaysia, Serdang, Malaysia
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8
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Chang LS, Karim R, Sabo Mohammed A, Mohd Ghazali H. Characterization of enzyme-liquefied soursop (Annona muricata L.) puree. Lebensm Wiss Technol 2018. [DOI: 10.1016/j.lwt.2018.04.027] [Citation(s) in RCA: 16] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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9
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Chang LS, Karim R, Abdulkarim SM, Ghazali HM. Production and characterization of enzyme-treated spray-dried soursop (Annona muricata
L.) powder. J FOOD PROCESS ENG 2018. [DOI: 10.1111/jfpe.12688] [Citation(s) in RCA: 18] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Lee S. Chang
- Department of Food Science, Faculty of Food Science and Technology; Universiti Putra Malaysia; Selangor 43400 Serdang Malaysia
| | - Roselina Karim
- Department of Food Technology, Faculty of Food Science and Technology; Universiti Putra Malaysia; Selangor 43400 Serdang Malaysia
| | - Sabo Mohammed Abdulkarim
- Department of Microbiology and Biotechnology, Faculty of Science; Federal Universiti Dutse, Ibrahim Aliyu Way By-Pass; Dutse Jigawa Nigeria
| | - Hasanah Mohd Ghazali
- Department of Food Science, Faculty of Food Science and Technology; Universiti Putra Malaysia; Selangor 43400 Serdang Malaysia
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Liu Y, Chen F, Guo H. Optimization of bayberry juice spray drying process using response surface methodology. Food Sci Biotechnol 2017; 26:1235-1244. [PMID: 30263657 DOI: 10.1007/s10068-017-0169-0] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/07/2017] [Revised: 05/03/2017] [Accepted: 05/08/2017] [Indexed: 11/25/2022] Open
Abstract
In this study, thirteen different runs according to the central composite design-response surface methodology were used to optimize the quality parameters of spray-dried bayberry juice powder. The independent variables were different levels of inlet air temperature (145.8-174.1 °C) and maltodextrin concentration (22.9-37.0%). The responses were process yield, moisture content, hygroscopicity, glass transition temperature (Tg), total color difference (ΔE), redness, retention of phenolics and anthocyanins, and antioxidant capacity. The optimum operation conditions for the highest Tg, redness, anthocyanins retention and antioxidant capacity with the lowest ΔE and hygroscopicity were obtained at inlet drying temperature of 150 °C and maltodextrin concentration of 31%. This study revealed that by applying these optimal conditions, bayberry juice powder with a 74.16% yield, 3.15% moisture content, 10.25% hygroscopicity, 41.15 °C Tg, 24.74 ΔE, 27.45 Hunter a redness, 89.55% anthocyanins retention, 77.71% phenolics retention, and 30.19 mmol Trolox equivalents/g antioxidant capacity was produced.
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Affiliation(s)
- Yongji Liu
- 1Department of Nutrition, Henry Fok School of Food Science and Engineering, Shaoguan University, Daxue Road, Shaoguan, 512005 Guangdong Province China
| | - Fengxia Chen
- 2Department of Software Engineering, School of Information Science and Engineering, Shaoguan University, Shaoguan, 512005 China
| | - Honghui Guo
- 1Department of Nutrition, Henry Fok School of Food Science and Engineering, Shaoguan University, Daxue Road, Shaoguan, 512005 Guangdong Province China
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11
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Shishir MRI, Chen W. Trends of spray drying: A critical review on drying of fruit and vegetable juices. Trends Food Sci Technol 2017. [DOI: 10.1016/j.tifs.2017.05.006] [Citation(s) in RCA: 130] [Impact Index Per Article: 16.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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12
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Agrawal SG, Methekar RN. Mathematical model for heat and mass transfer during convective drying of pumpkin. FOOD AND BIOPRODUCTS PROCESSING 2017. [DOI: 10.1016/j.fbp.2016.10.005] [Citation(s) in RCA: 26] [Impact Index Per Article: 3.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/17/2022]
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13
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Roongruangsri W, Bronlund JE. A Review of Drying Processes in the Production of Pumpkin Powder. INTERNATIONAL JOURNAL OF FOOD ENGINEERING 2015. [DOI: 10.1515/ijfe-2015-0168] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
Abstract
Pumpkin is widely used as a valuable food source and is gaining the attention of healthcare consumers. Dried powdering pumpkin is an alternative way to increase the consumption. For these reasons, a sound knowledge of the processes for drying and powdering of pumpkin is needed. Therefore, the present review summarizes data from the literature and points out promising areas for further research. This review focused mainly on various processes of dried pumpkin powder, including pre-treatment techniques which can influence the quality of dried product. Impacts of drying and storage methods on quality changes were also revealed in dried pumpkin powder such as the loss of color, changes in texture or an off-flavor and decreases in carotenoids or other nutrients. Moreover, this review also collected the basic information about characterization of pumpkin fruit and also chemical characteristics and nutritional values of pumpkin. Finally, the review pointed out areas for future research to further elucidate the best methods of dried pumpkin powdering for the local companies.
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Khalilian Movahhed M, Mohebbi M. Spray Drying and Process Optimization of Carrot-Celery Juice. J FOOD PROCESS PRES 2015. [DOI: 10.1111/jfpp.12598] [Citation(s) in RCA: 32] [Impact Index Per Article: 3.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/01/2022]
Affiliation(s)
| | - Mohebbat Mohebbi
- Department of Food Science and Technology; Ferdowsi University of Mashhad (Fum); Mashhad 91775-1163 Iran
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15
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Effect of Process Variables on Spray-Dried Garlic Juice Quality Evaluated by Multivariate Statistic. FOOD BIOPROCESS TECH 2014. [DOI: 10.1007/s11947-014-1311-0] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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