Ethanol Production from Residual Wood Chips of Cellulose Industry: Acid Pretreatment Investigation, Hemicellulosic Hydrolysate Fermentation, and Remaining Solid Fraction Fermentation by SSF Process

Efficient detoxification of corn cob hydrolysate with ion-exchange resins for enhanced xylitol production by Candida tropicalis MTCC 6192

The present study demonstrates utilization of secondary agricultural wastes for xylitol production. The highest xylan-to-xylose (70%) conversion was achieved using dilute nitric acid as catalyst followed by resin treatment. Results show that resin treatment efficiently removed nitrate salt (70%), phenolic content and 5-HMF (70%). Highest xylitol yield (85%) was achieved during fermentation using Candida tropicalis MTCC 6192 from the neutralized hemicellulosic hydrolysate medium. Good recovery (>15%) was achieved from corncob with 85% xylose to xylitol conversion during fermentation. This two-step process for transformation of agri-waste to xylitol is much simpler and it could possibly be considered for up scaling after process optimization parameters.

Evaluation of Relationships between Growth Rate, Tree Size, Lignocellulose Composition, and Enzymatic Saccharification in Interspecific Corymbia Hybrids and Parental Taxa

In order for a lignocellulosic bioenergy feedstock to be considered sustainable, it must possess a high rate of growth to supply biomass for conversion. Despite the desirability of a fast growth rate for industrial application, it is unclear what effect growth rate has on biomass composition or saccharification. We characterized Klason lignin, glucan, and xylan content with response to growth in Corymbia interspecific F1 hybrid families (HF) and parental species Corymbia torelliana and C. citriodora subspecies variegata and measured the effects on enzymatic hydrolysis from hydrothermally pretreated biomass. Analysis of biomass composition within Corymbia populations found similar amounts of Klason lignin content (19.7-21.3%) among parental and hybrid populations, whereas glucan content was clearly distinguished within C. citriodora subspecies variegata (52%) and HF148 (60%) as compared to other populations (28-38%). Multiple linear regression indicates that biomass composition is significantly impacted by tree size measured at the same age, with Klason lignin content increasing with diameter breast height (DBH) (+0.12% per cm DBH increase), and glucan and xylan typically decreasing per DBH cm increase (-0.7 and -0.3%, respectively). Polysaccharide content within C. citriodora subspecies variegata and HF-148 were not significantly affected by tree size. High-throughput enzymatic saccharification of hydrothermally pretreated biomass found significant differences among Corymbia populations for total glucose production from biomass, with parental Corymbia torelliana and hybrids HF-148 and HF-51 generating the highest amounts of glucose (~180 mg/g biomass, respectively), with HF-51 undergoing the most efficient glucan-to-glucose conversion (74%). Based on growth rate, biomass composition, and further optimization of enzymatic saccharification yield, high production Corymbia hybrid trees are potentially suitable for fast-rotation bioenergy or biomaterial production.

Efficient Eucalypt Cell Wall Deconstruction and Conversion for Sustainable Lignocellulosic Biofuels

In order to meet the world's growing energy demand and reduce the impact of greenhouse gas emissions resulting from fossil fuel combustion, renewable plant-based feedstocks for biofuel production must be considered. The first-generation biofuels, derived from starches of edible feedstocks, such as corn, create competition between food and fuel resources, both for the crop itself and the land on which it is grown. As such, biofuel synthesized from non-edible plant biomass (lignocellulose) generated on marginal agricultural land will help to alleviate this competition. Eucalypts, the broadly defined taxa encompassing over 900 species of Eucalyptus, Corymbia, and Angophora are the most widely planted hardwood tree in the world, harvested mainly for timber, pulp and paper, and biomaterial products. More recently, due to their exceptional growth rate and amenability to grow under a wide range of environmental conditions, eucalypts are a leading option for the development of a sustainable lignocellulosic biofuels. However, efficient conversion of woody biomass into fermentable monomeric sugars is largely dependent on pretreatment of the cell wall, whose formation and complexity lend itself toward natural recalcitrance against its efficient deconstruction. A greater understanding of this complexity within the context of various pretreatments will allow the design of new and effective deconstruction processes for bioenergy production. In this review, we present the various pretreatment options for eucalypts, including research into understanding structure and formation of the eucalypt cell wall.

Combined sodium hydroxide and ammonium hydroxide pretreatment of post-biogas digestion dairy manure fiber for cost effective cellulosic bioethanol production

Background

The current higher manufacturing cost of biofuels production from lignocellulosics hinders the commercial process development. Although many approaches for reducing the manufacturing cost of cellulosic biofuels may be considered, the use of less expensive feedstocks may represent the largest impact. In the present study, we investigated the use of a low cost feedstock: post-biogas digestion dairy manure fiber. We used an innovative pretreatment procedure that combines dilute sodium hydroxide with supplementary aqueous ammonia, with the goal of releasing fermentable sugar for ethanol fermentation.

Results

Post-biogas digestion manure fiber were found to contain 41.1% total carbohydrates, 29.4% lignin, 13.7% ash, and 11.7% extractives on dry basis. Chemical treatment were applied using varying amounts of NaOH and NH3 (2-10% loadings of each alkali on dry solids) at mild conditions of 100°C for 5 min, which led to a reduction in lignin of 16-40%. Increasing treatment severity conditions to 121°C for 60 min improved delignification to 17-67%, but also solubilized significant amounts of the carbohydrates. A modified severity parameter model was used to determine the delignification efficiency of manure fiber during alkaline pretreatment. The linear model well predicted the experimental values of fiber delignification for all pretreatment methods (R2 > 0.94). Enzymatic digestion of the treated fibers attained 15-50% saccharification for the low severity treatment, whereas the high severity treatment achieved up to 2-fold higher saccharification. Pretreatment with NaOH alone at a variety of concentrations and temperatures provide low delignification levels of only 5 − 21% and low saccharification yields of 3 − 8%, whereas pretreatment with the combination of NaOH and NH3 improved delignification levels and saccharification yields 2–3.5 higher than pretreatment with NH3 alone. Additionally, the combined NaOH and NH3 pretreatment led to noticeable changes in fiber morphology as determined by SEM and CrI measurements.

Conclusions

We show that combined alkaline treatment by NaOH and NH3 improves the delignification and enzymatic digestibility of anaerobically digested manure fibers. Although pretreatment leads to acceptable saccharification for this low-cost feedstock, the high chemical consumption costs of the process likely will require recovery and reuse of the treatment chemicals, prior to this process being economically feasibility.

Bioethanol production from pretreated Melaleuca leucadendron shedding bark--simultaneous saccharification and fermentation at high solid loading

Bioethanol production from the shedding bark of Melaleuca leucadendron (Paper-bark Tree, PBT) was studied using subcritical water (SCW) pretreatment at various severities (So). High ethanol production was attained by implementing a factorial design on three parameters (So, solid loading and enzyme loading) in simultaneous saccharification and fermentation (SSF) mode. Ethanol concentration of 63.2 g L(-1) corresponding to ethanol yield of 80.9% were achieved from pretreated biomass (So=2.37) at 0.25 g mL(-1) solid and 16 FPU g(-1) glucan enzyme loadings. Similarly at 0.15 g mL(-1) solid loadings both high ethanol concentration (43.7 g L(-1)) and high ethanol yield (91.25%) were achieved. Regression analysis of experimental results shows that all process parameters had significant role on maximum ethanol production, glucose solubility, ethanol yield and ethanol volumetric productivity. SSF of SCW treated PBT biomass is economically feasible for production of bioethanol.

Direct ethanol production from hemicellulosic materials of rice straw by use of an engineered yeast strain codisplaying three types of hemicellulolytic enzymes on the surface of xylose-utilizing Saccharomyces cerevisiae cells

The cost of the lignocellulose-hydrolyzing enzymes used in the saccharification process of ethanol production from biomass accounts for a relatively high proportion of total processing costs. Cell surface engineering technology has facilitated a reduction in these costs by integrating saccharification and fermentation processes into a recombinant microbe strain expressing heterologous enzymes on the cell surface. We constructed a recombinant Saccharomyces cerevisiae that not only hydrolyzed hemicelluloses by codisplaying endoxylanase from Trichoderma reesei, β-xylosidase from Aspergillus oryzae, and β-glucosidase from Aspergillus aculeatus but that also assimilated xylose through the expression of xylose reductase and xylitol dehydrogenase from Pichia stipitis and xylulokinase from S. cerevisiae. The recombinant strain successfully produced ethanol from rice straw hydrolysate consisting of hemicellulosic material containing xylan, xylooligosaccharides, and cellooligosaccharides without requiring the addition of sugar-hydrolyzing enzymes or detoxication. The ethanol titer of the strain was 8.2g/l after 72h fermentation, which was approximately 2.5-fold higher than that of the control strain. The yield (grams of ethanol per gram of total sugars in rice straw hydrolysate consumed) was 0.41g/g, which corresponded to 82% of the theoretical yield. The cell surface-engineered strain was thus highly effective for consolidating the process of ethanol production from hemicellulosic materials.