Flocculation Optimization of Microalga Nannochloropsis oculata

Factors impacting the microbial production of eicosapentaenoic acid

The increasing applications for eicosapentaenoic acid (EPA) and the potential shortfall in supply due to sustainability and contamination issues related with its conventional sources (i.e., fish oils; seafood) led to an extensive search for alternative and sustainable sources, as well as production processes. The present mini-review covers all the steps involved in the production of EPA from microorganisms, with a deeper focus on microalgae. From production systems to downstream processing, the most important achievements within each area are briefly highlighted. Comparative tables of methodologies are also provided, as well as additional references of recent reviews, so that readers may deepen their knowledge in the different issues addressed. KEY POINTS: • Microorganisms are more sustainable alternative sources of EPA than fish. • Due to the costly separation from DHA, species that produce only EPA are preferable. • EPA production can be optimised using non-genetic and genetic tailoring engineering.

Harvesting Aurantiochytrium sp. SW1 via Flocculation Using Chitosan: Effects of Flocculation Parameters on Flocculation Efficiency and Zeta Potential

The use of chitosan as a flocculant has become a topic of interest over the years due to its positively charged polymer and biodegradable and non-toxic properties. However, most studies only focus on microalgae and wastewater treatment. This study provides crucial insight into the potential of using chitosan as an organic flocculant to harvest lipids and docosahexaenoic acid (DHA-rich Aurantiochytrium sp. SW1 cells by examining the correlation of flocculation parameters (chitosan concentration, molecular weight, medium pH, culture age, and cell density) toward the flocculation efficiency and zeta potential of the cells. A strong correlation between the pH and harvesting efficiency was observed as the pH increased from 3, with the optimal flocculation efficiency of >95% achieved at a chitosan concentration of 0.5 g/L at pH 6 where the zeta potential was almost zero (3.26 mV). The culture age and chitosan molecular weight have no effect on the flocculation efficiency but increasing the cell density decreases the flocculation efficiency. This is the first study to reveal the potential of chitosan to be used as a harvesting alternative for thraustochytrid cells.

New Angled Twin-layer Porous Substrate Photobioreactors for Cultivation of Nannochloropsis oculata

An angled twin-layer porous substrate photobioreactor (TL-PSBR) using LED light was designed to cultivate Nannochloropsis oculata. Flocculation and sedimentation by modification of pH to 11 were determined as the optimal method for harvesting the N. oculata inoculum. The following optimised parameters were found: tilt angle 15°, Kraft 220 g m^-2 paper as substrate material, initial inoculum density of 12.5 g m^-2, 140 µmol photons m^-2 s^-1 light intensity, and a light/dark cycle of 6:6 (h). Test cultivation for 14 days was performed under optimised conditions. The total dried biomass standing crop was 75.5 g m^-2 growth area with an average productivity of 6.3 g m^-2 d^-1, the productivity per volume of used culture medium was 126.2 mg/L d^-1, total lipid content 21.9% (w/w), and the highest productivity of total lipids was 1.33 g m^-2 d^-1. The dry algal biomass contained 3% eicosapentaenoic acid (w/w), 3.7% palmitoleic acid (w/w), and 513 mg kg^-1 vitamin E. The optimisation of N. oculata cultivation on an angled TL-PSBR system yielded promising results, and applications for commercial products need to be further explored.

Response surface methodology to optimize self-flocculation harvesting of microalgae Desmodesmus sp.CHX1

This study aims to optimize the self-flocculation ability of microalgae Desmodesmus sp. CHX1 by the response surface methodology (RSM). Key parameters (i.e. pH, temperature and flocculation time) that significantly affected the Desmodesmus sp.CHX1 flocculation were determined. Results show that the flocculation efficiency of Desmodesmus sp.CHX1 increased in response to the prolonged settling time, particularly within the first 6 h, given the secretion of extracellular polymers. The RSM result suggested that both temperature and time exerted more significant effects on flocculation efficiency than solution pH. In specific, the maximum flocculation efficiency could reach 94.0% under the optimal conditions with the temperature, time and pH of 12.37°C, 6.96 h and 7.98, respectively. Validation experiments further indicated the reliability of the optimal parameter conditions.

Assessment of impact of α-Fe2 O3 and γ-Fe2 O3 nanoparticles on phytoplankton species Selenastrum capricornutum and Nannochloropsis oculata

In this study, the impact of alpha-iron oxide (α-Fe₂ O₃ , 20-40 nm) and gamma iron oxide (γ-Fe₂ O₃ , 20-40 nm) nanoparticles (NPs) on phytoplankton species Selenastrum capricornutum and Nannochloropsis oculata was investigated Characterizations of the NPs were systematically carried out by TEM, dynamic light scattering, zeta potential, X-ray diffraction, SEM, and Fourier transformation infrared spectroscopy. Acute toxicity was tested between 0.2 and 50 mg/L for each NP for a period of 72 hours exposure. γ-Fe₂ O₃ NP inhibited development of N oculata at the rate of 54% in 0.2 mg/L group with a high mortality rate of up to 82%. α-Fe₂ O₃ NPs were less toxic that induced 97% mortality on N oculata at 10 mg/L suspensions. In contrast, α-Fe₂ O₃ NP inhibited growth of S capricornutum strongly (73%) in 0.2 mg/L group. γ-Fe₂ O₃ NPs showed similar growth inhibition (72%) on S capricornutum in 10 mg/L suspensions. Despite the differential effects, the results indicated acute toxicity of α-Fe₂ O₃ and γ-Fe₂ O₃ NPs on N oculata and S capricornutum.

Flocculation Harvesting Techniques for Microalgae: A Review

Microalgae have been considered as one of the most promising biomass feedstocks for various industrial applications such as biofuels, animal/aquaculture feeds, food supplements, nutraceuticals, and pharmaceuticals. Several biotechnological challenges associated with algae cultivation, including the small size and negative surface charge of algal cells as well as the dilution of its cultures, need to be circumvented, which increases the cost and labor. Therefore, efficient biomass recovery or harvesting of diverse algal species represents a critical bottleneck for large-scale algal biorefinery process. Among different algae harvesting techniques (e.g., centrifugation, gravity sedimentation, screening, filtration, and air flotation), the flocculation-based processes have acquired much attention due to their promising efficiency and scalability. This review covers the basics and recent research trends of various flocculation techniques, such as auto-flocculation, bio-flocculation, chemical flocculation, particle-based flocculation, and electrochemical flocculation, and also discusses their advantages and disadvantages. The challenges and prospects for the development of eco-friendly and economical algae harvesting processes have also been outlined here.

Efficient Harvesting of Nannochloropsis Microalgae via Optimized Chitosan-Mediated Flocculation

Food-grade rather than synthetic or chemical flocculants are needed for microalgae harvesting by settling, if used for food products. Chitosan is effective in harvesting freshwater microalgae, but it is expensive and typically not suitable for marine microalgae like Nannochloropsis. To minimize costs for food-grade flocculation, a number of potentially important parameters are considered, including chitosan solubility and optimized chitosan-mediated flocculation of Nannochloropsis sp. BR2 by a five-factor central composite design experiment. Results show that an optical density (440 nm) of 2 (0.23 g dry weight L-1), initial pH of 6, final pH of 10, and 22 ppm chitosan with a viscosity of 1808 cP provide optimum flocculation efficiency, which is predicted to be in the range of 97.01% to 99.93%. These predictions are verified on 4.5 and 8 L Nannochloropsis sp. BR2 cultures.

Harvest of the Oleaginous Microalgae Scenedesmus obtusiusculus by Flocculation From Culture Based on Natural Water Sources

Harvest and dewatering poses a significant economical burden for industrial algae biomass production. To mitigate these effects, energy efficient techniques for these process steps have to be developed. Flocculation of the microalgae Scenedesmus obtusiusculus in salt based medium was induced by pH-shift and alternatively by addition of two biological flocculants, chitosan, and the commercial tannin CFL-PT. This is the first time that CFL-PT is used as an algae flocculant particularly focusing on harvesting of halophilic strains. The method was characterized and subsequently optimized. In comparison to biological flocculants, induction by pH shift is far cheaper, but due to buffering effects of the brackish cultivation medium infeasible amounts of base are required to raise the pH-value. tannin appears to be superior compared to chitosan not only in the absence of algae organic matter (AOM), but tannin-based harvest is also more robust regarding culture pH in presence of AOM. A higher flocculant-demand for modified tannin compared to chitosan is offset by the lower price. Given the employed strain and cultivation conditions, cultivation time had no pronounced effect on flocculation efficiencies (FE) while algae zeta-potential and bacterial communities also remained stable.

A biorefinery for Nannochloropsis: Induction, harvesting, and extraction of EPA-rich oil and high-value protein

Microalgae have been studied as biofactories for almost four decades. Yet, even until today, many aspects of microalgae farming and processing are still considered exploratory because of the uniqueness of each microalgal species. Thus, it is important to develop the entire process of microalgae farming: from culturing to harvesting, and down to extracting the desired high-value products. Based on its rapid growth and high oil productivities, Nannochloropsis sp. is of particular interest to many industries for the production of high-value oil containing omega-3 fatty acids, specifically eicosapentaenoic acid (EPA), but also several other products. This review compares the various techniques for induction, harvesting, and extraction of EPA-rich oil and high-value protein explored by academia and industry to develop a multi-product Nannochloropsis biorefinery. Knowledge gaps and opportunities are discussed for culturing and inducing fatty acid biosynthesis, biomass harvesting, and extracting EPA-rich oil and high-value protein from the biomass of Nannochloropsis sp.

Flocculation properties of several microalgae and a cyanobacterium species during ferric chloride, chitosan and alkaline flocculation

Flocculation holds great potential as a low-cost harvesting method for microalgae biomass production. Three flocculation methods (ferric chloride, chitosan, and alkaline flocculation) were compared in this study for the harvesting of 9 different freshwater and marine microalgae and one cyanobacterium species. Ferric chloride resulted in a separation efficiency greater than 90% with a concentration factor (CF) higher than 10 for all species. Chitosan flocculation worked generally very well for freshwater microalgae, but not for marine species. Alkaline flocculation was most efficient for harvesting of Nannochloropsis, Chlamydomonas and Chlorella sp. The concentration factor was highly variable between microalgae species. Generally, minimum flocculant dosages were highly variable across species, which shows that flocculation may be a good harvesting method for some species but not for others. This study shows that microalgae and cyanobacteria species should not be selected solely based on their productivity but also on their potential for low-cost separation.

Optimization of flocculation efficiency of lipid-rich marine Chlorella sp. biomass and evaluation of its composition in different cultivation modes

This study aimed to optimize flocculation efficiency of lipid-rich marine Chlorella sp. biomass and evaluate its composition in different cultivation modes. Among three flocculants including Al(3+), Mg(2+) and Ca(2+) tested, Al(3+) was most effective for harvesting microalgal biomass. Four important parameters for flocculation were optimized through response surface methodology. The maximum flocculation efficiency in photoautotrophic culture was achieved at pH 10, flocculation time of 15 min, Al(3+) concentration of 2.22 mM and microalgal cells of 0.47 g/L. The flocculation in mixotrophic culture required lower amount of Al(3+) (0.74 mM) than that in photoautotrophic and heterotrophic cultures (2.22 mM). The biomass harvested from mixotrophic culture contained lipid at the highest content of 42.08 ± 0.58% followed by photoautotrophic (32.08 ± 3.88%) and heterotrophic (30.42 ± 1.13%) cultures. The lipid-extracted microalgal biomass residues (LMBRs) contained protein as high as 38-44% and several minerals showing their potential use as animal feed and their carbohydrate content were 16-29%.

An auto-flocculation strategy for Chlorella vulgaris

Extracellular polymeric substances (EPS) excreted by microalgae are effective for microalgal flocculation. An auto-flocculation strategy was conducted by adding adequate glycine into the medium, stimulating EPS secretion to achieve auto-flocculation, and recycling the supernatant medium for further cultivation. Bound EPS positively corresponded with the solid concentration achieved. Increasing the mixing time enhanced the secretion of bound EPS but the influence of glycine was affected by light intensity. Increasing the glycine dose decreased the production of bound EPS with light intensity of 250 μmol m(-2) s(-1), but increased the production of bound EPS with light intensity of 125 μmol m(-2) s(-1). Maximum solid concentration of 21.2 g l(-1) with biomass recovery rate of 71 % was achieved under light intensity of 250 μmol m(-2) s(-1), mixing time of 3 days and glycine at 0.1 g l(-1).