Novel durable corrosion and heat resistant coatings

Ag-CuO/epoxy hybrid nanocomposites as anti-corrosive coating and self-cleaning on copper substrate

This study aims to prepare Ag-CuO nanoparticles and assess their efficiency in protecting the copper substrate. The prepared Ag-CuO nanoparticle was characterized using, Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscope/energy-dispersive X-ray (SEM/EDX), and transmission electron microscope (TEM). The anticorrosion performance of the epoxy coatings containing various weight percentages of Ag-CuO nanoparticles was evaluated in 3.5 wt% NaCl solution using potentiodynamic polarization (PDP), and electrochemical impedance spectroscopy (EIS) techniques. The results showed that corrosion potential shifted from - 0.211 V for uncoated copper to - 0.120 V for 5.0 wt% Ag-CuO/epoxy hybrid nanocomposite. Electrochemical measurements indicated that the coating 5.0 wt% coating exhibited excellent inhibiting properties with an efficiency of 99.9%. Wettability and mechanical properties were measured for both uncoated and coated copper substrates. The contact angle for 5.0 wt% coating is equal to 104° enhancing the hydrophobic character of the surface. The study clearly establishes that the hybrid composite has a significant potential for protecting the copper substrate.

Corrosion Protection and Heat Resistance of Paints for Outdoor Use

Innovative heat- and corrosion-resistant coating approaches, applicable in indirect-food-contact outdoor environments, have been developed. Two systems, a direct-to-metal single-layer, polysiloxane-based, oven-dried system and a bilayer, zinc phosphate active pigment-containing, ambient-cured system were developed to overcome the shortcomings of the traditional bilayer, zinc-rich primer-based heat-resistant surface-protective solutions for outdoor cooking equipment, such as barbecue grills. This case study aims to optimize the application conditions, measure and evaluate the impact of surface preparation and compare thermo-resistant and anticorrosive properties of different coating systems focusing on eco-efficiency. The anticorrosion efficiency of the coatings was characterized using salt-spray chamber corrosion tests and electrochemical impedance spectroscopy. The thermo-resistant character of the coatings was tested by cyclic and constant heat treatment, after which the physical integrity of the coatings was evaluated by optical microscopy. In the overall performance of the coatings, the roughening of the steel substrate surface and the thickness of the coatings were also considered as influential parameters. The study revealed that the newly developed coatings have superior anticorrosion performance to the usually applied Zn-rich coating. The Single-layered Coating has excellent corrosion resistance under certain conditions and has the advantage of fast layer application. The Bilayered Coating showed excellent heat- and corrosion-resistance properties even on a surface without sand-blasting.