Optimization Strategies for Selective CO2 Electroreduction to Fuels

Confinement of ionomer for electrocatalytic CO2 reduction reaction via efficient mass transfer pathways

Gas diffusion electrodes (GDEs) mediate the transport of reactants, products and electrons for the electrocatalytic CO2 reduction reaction (CO2RR) in membrane electrode assemblies. The random distribution of ionomer, added by the traditional physical mixing method, in the catalyst layer of GDEs affects the transport of ions and CO2. Such a phenomenon results in elevated cell voltage and decaying selectivity at high current densities. This paper describes a pre-confinement method to construct GDEs with homogeneously distributed ionomer, which enhances mass transfer locally at the active centers. The optimized GDE exhibited comparatively low cell voltages and high CO Faradaic efficiencies (FE > 90%) at a wide range of current densities. It can also operate stably for over 220 h with the cell voltage staying almost unchanged. This good performance can be preserved even with diluted CO2 feeds, which is essential for pursuing a high single-pass conversion rate. This study provides a new approach to building efficient mass transfer pathways for ions and reactants in GDEs to promote the electrocatalytic CO2RR for practical applications.

A first-principles study of electro-catalytic reduction of CO2 on transition metal-doped stanene

Employing first-principles calculations based on density functional theory, this work examines the activity of 3d transition metal-doped stanene for electro-catalytic CO2 reduction through the first two electron transfer steps to CO. Our results related to CO2 activation, the first and a crucial step of the reduction process revealed that, among the entire 3d transition metal row studied, only Ti- and Fe-doped stanene can bind and significantly activate the CO2 molecule, while the rest of the TM single atoms are inert in activating the molecule. The activation of the CO2 molecule on Ti- and Fe-doped stanene has been observed in the presence of water as well. In addition, the formation of OCHO has been observed to be energetically preferred over COOH formation as a reaction intermediate, indicating the preference for the formate path of the reduction reaction. Furthermore, despite the strong adsorption of H2O on the catalyst surface, the presence of water seems to enhance CO2 adsorption on the catalysts, contrary to what has been observed recently in graphene-based catalysts. Finally, our difference charge density and the Bader charge calculations reveal that the ability of Ti- and Fe-doped stanene in activating the CO2 molecule and their potential catalytic activity for CO2 reduction is to be attributed to the charge transfer between the catalyst and the molecule, providing new insights into the rational design of 2D catalysts beyond graphene.

Advanced zeolite and ordered mesoporous silica-based catalysts for the conversion of CO2 to chemicals and fuels

For many years, capturing, storing or sequestering CO₂ from concentrated emission sources or from air has been a powerful technique for reducing atmospheric CO₂. Moreover, the use of CO₂ as a C1 building block to mitigate CO₂ emissions and, at the same time, produce sustainable chemicals or fuels is a challenging and promising alternative to meet global demand for chemicals and energy. Hence, the chemical incorporation and conversion of CO₂ into valuable chemicals has received much attention in the last decade, since CO₂ is an abundant, inexpensive, nontoxic, nonflammable, and renewable one-carbon building block. Nevertheless, CO₂ is the most oxidized form of carbon, thermodynamically the most stable form and kinetically inert. Consequently, the chemical conversion of CO₂ requires highly reactive, rich-energy substrates, highly stable products to be formed or harder reaction conditions. The use of catalysts constitutes an important tool in the development of sustainable chemistry, since catalysts increase the rate of the reaction without modifying the overall standard Gibbs energy in the reaction. Therefore, special attention has been paid to catalysis, and in particular to heterogeneous catalysis because of its environmentally friendly and recyclable nature attributed to simple separation and recovery, as well as its applicability to continuous reactor operations. Focusing on heterogeneous catalysts, we decided to center on zeolite and ordered mesoporous materials due to their high thermal and chemical stability and versatility, which make them good candidates for the design and development of catalysts for CO₂ conversion. In the present review, we analyze the state of the art in the last 25 years and the potential opportunities for using zeolite and OMS (ordered mesoporous silica) based materials to convert CO₂ into valuable chemicals essential for our daily lives and fuels, and to pave the way towards reducing carbon footprint. In this review, we have compiled, to the best of our knowledge, the different reactions involving catalysts based on zeolites and OMS to convert CO₂ into cyclic and dialkyl carbonates, acyclic carbamates, 2-oxazolidones, carboxylic acids, methanol, dimethylether, methane, higher alcohols (C₂₊OH), C₂₊ (gasoline, olefins and aromatics), syngas (RWGS, dry reforming of methane and alcohols), olefins (oxidative dehydrogenation of alkanes) and simple fuels by photoreduction. The use of advanced zeolite and OMS-based materials, and the development of new processes and technologies should provide a new impulse to boost the conversion of CO₂ into chemicals and fuels.

Free radicals promote electrocatalytic nitrogen oxidation

In this work, we introduce hydroxyl radicals into the electrocatalytic nitrogen oxidation reaction (NOR) for the first time. Cobalt tetroxide (Co₃O₄) acts not only as an electrocatalyst, but also as a nanozyme (in combination with hydrogen peroxide producing ˙OH), and can be used as a high-efficiency nitrogen oxidation reaction (NOR) electrocatalyst for environmental nitrate synthesis. Co₃O₄ + ˙OH shows an excellent nitrogen oxidation reaction (NOR) performance among Co₃O₄ catalysts in 0.1 M Na₂SO₄ solution. At an applied potential of 1.7 V vs. RHE, the HNO₃ yield of Co₃O₄ + ˙OH reaches 89.35 μg h^-1 mg_cat ^-1, which is up to 7 times higher than that of Co₃O₄ (12.8 μg h^-1 mg_cat ^-1) and the corresponding FE is 20.4%. The TOF of Co₃O₄ + ˙OH at 1.7 V vs. RHE reaches 0.58 h^-1, which is higher than that of Co₃O₄ (0.083 h^-1), demonstrating that free radicals greatly enhance the intrinsic activity. Density functional theory (DFT) demonstrates that ˙OH not only can drive nitrogen adsorption, but also can decrease the energy barrier (rate-determining step) of N₂ to N₂OH*, thus producing great NOR activity.

Stable solar water splitting with wettable organic-layer-protected silicon photocathodes

Protective layers are essential for Si-based photocathodes to achieve long-term stability. The conventionally used inorganic protective layers, such as TiO₂, need to be free of pinholes to isolate Si from corrosive solution, which demands extremely high-quality deposition techniques. On the other hand, organic hydrophobic protective layers suffer from the trade-off between current density and stability. This paper describes the design and fabrication of a discontinuous hybrid organic protective layer with controllable surface wettability. The underlying hydrophobic layer induces the formation of thin gas layers at the discontinuous pores to isolate the electrolyte from Si substrate, while allowing Pt co-catalyst to contact the electrolyte for water splitting. Meanwhile, the surface of this organic layer is modified with hydrophilic hydroxyl groups to facilitate bubble detachment. The optimized photocathode achieves a stable photocurrent of 35 mA/cm² for over 110 h with no trend of decay.

Preparation of inorganic protective layers for photoelectrodes requires high-quality deposition techniques. Here, the authors report a spin-coated organic protective layer that enables Si photocathodes to realize stable solar water splitting.

Nature of the Active Sites of Copper Zinc Catalysts for Carbon Dioxide Electroreduction

The electrochemical CO₂ reduction (CO₂ ER) to multi-carbon chemical feedstocks over Cu-based catalysts is of considerable attraction but suffers with the ambiguous nature of active sites, which hinder the rational design of catalysts and large-scale industrialization. This paper describes a large-scale simulation to obtain realistic CuZn nanoparticle models and the atom-level structure of active sites for C₂₊ products on CuZn catalysts in CO₂ ER, combining neural network based global optimization and density functional theory calculations. Upon analyzing over 2000 surface sites through high throughput tests based on NN potential, two kinds of active sites are identified, balanced Cu-Zn sites and Zn-heavy Cu-Zn sites, both facilitating C-C coupling, which are verified by subsequent calculational and experimental investigations. This work provides a paradigm for the design of high-performance Cu-based catalysts and may offer a general strategy to identify accurately the atomic structures of active sites in complex catalytic systems.

Immobilization strategies for porphyrin-based molecular catalysts for the electroreduction of CO2

The ever-growing level of carbon dioxide (CO2) in our atmosphere, is at once a threat and an opportunity. The development of sustainable and cost-effective pathways to convert CO2 to value-added chemicals is central to reducing its atmospheric presence. Electrochemical CO2 reduction reactions (CO2RRs) driven by renewable electricity are among the most promising techniques to utilize this abundant resource; however, in order to reach a system viable for industrial implementation, continued improvements to the design of electrocatalysts is essential to improve the economic prospects of the technology. This review summarizes recent developments in heterogeneous porphyrin-based electrocatalysts for CO2 capture and conversion. We specifically discuss the various chemical modifications necessary for different immobilization strategies, and how these choices influence catalytic properties. Although a variety of molecular catalysts have been proposed for CO2RRs, the stability and tunability of porphyrin-based catalysts make their use particularly promising in this field. We discuss the current challenges facing CO2RRs using these catalysts and our own solutions that have been pursued to address these hurdles.

Recent advances in electrocatalytic nitrite reduction

Electrocatalytic nitrite reduction is of great significance for wastewater treatment and value-added chemicals synthesis. This review highlights the latest progress in electrochemical nitrite reduction to produce two types of products, including gaseous products (NO, N₂O, N₂) and liquid products (NH₂OH and NH₄⁺). The heterogeneous and homogeneous catalysts used in the corresponding reduction processes are introduced, with emphasis on the product selectivity regulation and reaction mechanism understanding. Finally, the challenges and opportunities in this field are analyzed as well. This review can provide guidelines for designing electrochemical systems with high efficiency and specificity for nitrite reduction.

Unraveling the rate-limiting step of two-electron transfer electrochemical reduction of carbon dioxide

Electrochemical reduction of CO₂ (CO₂ER) has received significant attention due to its potential to sustainably produce valuable fuels and chemicals. However, the reaction mechanism is still not well understood. One vital debate is whether the rate-limiting step (RLS) is dominated by the availability of protons, the conversion of water molecules, or the adsorption of CO₂. This paper describes insights into the RLS by investigating pH dependency and kinetic isotope effect with respect to the rate expression of CO₂ER. Focusing on electrocatalysts geared towards two-electron transfer reactions, we find the generation rates of CO and formate to be invariant with either pH or deuteration of the electrolyte over Au, Ag, Sn, and In. We elucidate the RLS of two-electron transfer CO₂ER to be the adsorption of CO₂ onto the surface of electrocatalysts. We expect this finding to provide guidance for improving CO₂ER activity through the enhancement of the CO₂ adsorption processes by strategies such as surface modification of catalysts as well as careful control of pressure and interfacial electric field within reactors.

Electroreduction of CO₂ is heavily investigated but its reaction mechanism needs to be further explored. Here, the authors investigate pH dependency and kinetic isotope effect with respect to the rate expression of CO₂ electroreduction to gain further insights into the rate-limiting step.

Cu3N Nanoparticles with Both (100) and (111) Facets for Enhancing the Selectivity and Activity of CO2 Electroreduction to Ethylene

CO2 electroreduction to high value-added chemicals is a prospective approach to realize the utilization of CO2 resources and mitigate the greenhouse effect. Ethylene (C2H4), as an important chemical materials, is...

SrO-layer insertion in Ruddlesden–Popper Sn-based perovskite enables efficient CO2 electroreduction towards formate

Tin (Sn)-based oxides have been proved to be promising catalysts for the electrochemical CO₂ reduction reaction (CO₂RR) to formate (HCOO⁻). However, their performance is limited by their reductive transformation into metallic derivatives during the cathodic reaction. This paper describes the catalytic chemistry of a Sr₂SnO₄ electrocatalyst with a Ruddlesden–Popper (RP) perovskite structure for the CO₂RR. The Sr₂SnO₄ electrocatalyst exhibits a faradaic efficiency of 83.7% for HCOO⁻ at −1.08 V vs. the reversible hydrogen electrode with stability for over 24 h. The insertion of the SrO-layer in the RP structure of Sr₂SnO₄ leads to a change in the filling status of the anti-bonding orbitals of the Sn active sites, which optimizes the binding energy of *OCHO and results in high selectivity for HCOO⁻. At the same time, the interlayer interaction between interfacial octahedral layers and the SrO-layers makes the crystalline structure stable during the CO₂RR. This study would provide fundamental guidelines for the exploration of perovskite-based electrocatalysts to achieve consistently high selectivity in the CO₂RR.

This paper describes how the insertion of a SrO-layer in Ruddlesden–Popper Sr₂SnO₄ perovskite electrocatalysts promotes CO₂ reduction towards formate via *OCHO intermediate. A faradaic efficiency of 83.7% and stability for over 24 h were obtained.