Refractance Window Drying–a Revisit on Energy Consumption and Quality of Dried Bio-origin Products

Determination of Drying Characteristics and Physicochemical Properties of Mint (Mentha spicata L.) Leaves Dried in Refractance Window

Drying is one of the most common and effective techniques for preserving the quantitative and qualitative characteristics of medicinal plants in the post-harvest phase. Therefore, in this research, the effect of the new refractance window (RW) technology on the kinetics, thermodynamics, greenhouse gasses, color indices, bioactive properties, and percentage of mint leaf essential oil was investigated in five different water temperatures in the form of a completely randomized design. This process was modeled by the methods of mathematical models and artificial neural networks (ANNs) with inputs (drying time and water temperature) and an output (moisture ratio). The results showed that with the increase in temperature, the rate of moisture removal from the samples increased and as a result, the drying time, specific energy consumption, CO2, NOx, enthalpy, and entropy decreased significantly (p < 0.05). In addition, the drying water temperature had a significant effect on the rehydration ratio, color indices, bioactive properties, and essential oil percentage of the samples (p < 0.05). The highest value of rehydration ratio was obtained at 80 °C. By increasing temperature, the main color indices such as b*, a*, L*, and Chroma decreased significantly compared to the control (p < 0.05). However, with the increase in temperature, the overall color changes (ΔE) and L* first had a decreasing trend and then an increasing trend, and this trend was the opposite for the rest of the indicators. The application of drying water temperature from 50 to 70 °C increased antioxidant, phenol content, and flavonoid content, and higher drying temperatures led to a significant decrease in these parameters (p < 0.05). On the other hand, the efficiency of the essential oil of the samples was in the range of 0.82 to 2.01%, and the highest value was obtained at the water temperature of 80 °C. Based on the analysis performed on the modeled data, a perceptron artificial neural network with 2-15-14-1 structure with explanation coefficient (0.9999) and mean square error (8.77 × 10-7) performs better than the mathematical methods for predicting the moisture ratio of mint leaves.

Effects of instant controlled pressure drop treatment combined with refractance window drying on infusion quality of made green tea

BACKGROUND

The study aimed to determine the effects of instant controlled decompression of steam pressure, termed as ICPD (instant controlled pressure drop) on fresh tea leaves, when combined with refractance window drying (RWD) of rolled green teas during green tea manufacturing. The ICPD steam treatment pressure (TP; 0.1-0.3 MPa), treatment time (TT; 10-20 s) and refractance window drying temperature (RWDT; 70-90 °C) were used as the processing parameters for manufacturing of green tea.

RESULT

Response surface methodology was employed to enumerate the effects of ICPD process conditions and temperature of RWD on total phenolic content (TPC), total flavonoid content (TFC) and DPPH (1,1-diphenyl-2-picrylhydrazyl) radical scavenging activity of the green tea infusion. An optimum condition for green tea processing was found at TP 0.2 MPa, TT 20 s with RWDT at 70 °C. In comparison to made green tea manufactured without ICPD treatment, the ICPD treated green tea showed enhanced TPC, TFC and DPPH radical scavenging activity along with better colour and sensory attributes. The microstructural study of ICPD treated green tea samples showed more deformed cell surface integrity, larger stomatal pore size and cracks at the leaf surface in comparison with non-treated green tea sample.

CONCLUSION

Present study reveals that an ICPD treatment at 0.2 MPa for 20 s can be used as an alternative to the traditional enzyme inactivation step of hot water treatment, for green tea leaves to improve the infusion quality in terms of increased levels of TPC and TFC and DPPH radical scavenging activity. © 2024 Society of Chemical Industry.

Advancement and Innovations in Drying of Biopharmaceuticals, Nutraceuticals, and Functional Foods

Drying is a crucial unit operation within the functional foods and biopharmaceutical industries, acting as a fundamental preservation technique and a mechanism to maintain these products' bioactive components and nutritional values. The heat-sensitive bioactive components, which carry critical quality attributes, necessitate a meticulous selection of drying methods and conditions backed by robust research. In this review, we investigate challenges associated with drying these heat-sensitive materials and examine the impact of various drying methods. Our thorough research extensively covers ten notable drying methods: heat pump drying, freeze-drying, spray drying, vacuum drying, fluidized bed drying, superheated steam drying, infrared drying, microwave drying, osmotic drying, vacuum drying, and supercritical fluid drying. Each method is tailored to address the requirements of specific functional foods and biopharmaceuticals and provides a comprehensive account of each technique's inherent advantages and potential limitations. Further, the review ventures into the exploration of combined hybrid drying techniques and smart drying technologies with industry 4.0 tools such as automation, AI, machine learning, IoT, and cyber-physical systems. These innovative methods are designed to enhance product performance and elevate the quality of the final product in the drying of functional foods and biopharmaceuticals. Through a thorough survey of the drying landscape, this review illuminates the intricacies of these operations and underscores their pivotal role in functional foods and biopharmaceutical production.

Development and standardization of processing technique for ready-to-use lab fermented Kanji mix using refractance window dried black carrot powder

Black carrots are rich in bio-actives but underutilized owing to their short-term availability and perishable nature. Traditionally, black carrots have been used for the preparation of Kanji-a fermented non-dairy beverage prepared using natural fermentation by lactic acid bacteria and a few spices. This plant-based probiotic beverage has high antioxidant properties but there is a risk of contamination with pathogens due to uncontrolled fermentation during storage. To enhance the availability of this nutritious beverage throughout the year and to ensure the microbiological safety of the traditional fermented product, the present study was planned to optimize the process for controlled fermentation using freeze-dried lactic acid bacterial (LAB) culture and refractance window-dried black carrot powder. The physicochemical and microbiological profiles of LAB-fermented Kanji were analysed. The dried Kanji mix can be reconstituted into naturally fermented probiotic beverage with unique flavour and aroma along with ensured microbiological safety and enhanced commercial value.

Refractance window drying of food and biological materials: Status on mechanisms, diffusion modelling and hybrid drying approach

Refractance window (RW) dryer has an immense advantage in terms of final product quality (textural and color attributes, nutrient retention), energy consumption, and drying time over other conventional dryers. RW is a thin film drying system and a technologically evolving drying process. RW drying is an energy-efficient (re-circulation of water) short drying process as the drying of food materials occurs due to a combined mode of heat transfer conduction, radiation, and convection (hot air circulates over film). The high-quality dried product is obtained because the product temperature remains below 80 °C. RW dryer application is not only limited to drying food products, but it can also be further used for improving the gelling and emulsion properties, formation of leather and edible film, and can be used for handling high protein products, drying leafy vegetables or marine foods as this process does not change any functional properties. Due to these advantages over other drying techniques, RW drying has gained academic and industrial interest in recent years. The industrial application of this technology at large scale is becoming difficult due because of large surface area requirement for mass production. Researchers are trying to scale-up by combing this technology with others technology (Infrared, ultrasound, solar energy, and osmotic dehydration). RW dryer is now extending from the food sector to other sectors like pharmaceutical, cosmetic, pigment, edible film formation, and encapsulation. Majority of the reviews on RW drying focuses on the product quality aspects. This review paper aims to comprehend the RW drying system more mechanistically to understand better the principles, diffusion models explaining the transfer processes, and emerging novel hybrid drying approaches.