Effect of the catalytic system and operating conditions on BTX formation using tetralin as a model molecule

The Effect of Y Zeolites with Different Pores on Tetralin Hydrocracking for the Production of High-Value Benzene, Toluene, Ethylbenzene and Xylene Products

A series of Y zeolites with different pore properties was prepared as a support for hydrocracking catalysts for the production of BTEX (benzene, toluene, ethyl-benzene, and xylene) from tetralin. Some important characterizations, including N2 adsorption–desorption, NH3-TPD, Py-IR, and HRTEM, were applied to obtain the properties of different catalysts. Meanwhile, the tetralin hydrocracking performances of those catalysts were investigated on a high-pressure fixed-bed microreactor. The results showed that Si/Al ratio is the core property of zeolites and that the increase in the Vmicro/Vmeso of zeolites could facilitate the formation of BTEX products by hydrocracking tetralin. The method of hydrocracking tetralin was proposed. It was also found that the hydrogenation–cracking path was controlled by aromatic saturation thermodynamics, and strong acidity aided the backward shift of equilibrium temperature.

Effect of the chemical composition of six hydrotreated light cycle oils for benzene, toluene, ethylbenzene, and xylene production by a hydrocracking process

The effect of the chemical composition of the hydrotreated light cycle oil (HDT LCO) on the benzene, toluene, ethylbenzene, and xylene (BTEX) production by a hydrocracking (HCK) procedure, is presented. Six different types of HDT LCOs were obtained by submitting two types of LCOs to hydrotreating (HDT) with different catalysts and experimental conditions. The products were analyzed as mono-, di- and tri-aromatic compounds using the supercritical fluid chromatography (SFC) method (ASTM D5186). The HDT LCOs were subjected to HCK with a 50/50 in weight mixture of nickel-molybdenum on alumina (NiMo/Al2O3) and H-ZSM5 (NiMo/H-ZSM5, 50/50) at 375 °C, 7.5 MPa, 1.2 h−1, and 750 m3/m3 H2/Oil. The HCK products were analyzed by gas chromatography with a flame ionization detector (GC-FID) and divided into five groups: gas, light hydrocarbons (LHCs), BTEX, middle hydrocarbons (MHCs), and heavy hydrocarbons (HHCs).

The results showed that the BTEX formation ranged from 27.0 to 29.8 wt.% and it did not show a significant dependence on the mono-aromatic (59.9 and 75.6 wt.%), total aromatic (61.1–84.2 wt.%) contents or MHCs conversion (58.3–64.3 wt.%) from the departing HDT LCO feedstock. This result implies that, contrary to previous expectations, the BTEX formation does not directly depend on the amounts of total or mono-aromatic compounds when departing from real feedstocks. A GC-PIONA (paraffin, isoparaffin, olefin, naphthene, aromatic) characterization method (ASTM D6623) for mechanism understanding purpose was also carried out.

Effect of the catalyst in the BTX production by hydrocracking of light cycle oil

Catalysts to produce the important petrochemicals like benzene, toluene, and xylene (BTX) from refinery feedstocks, like light cycle oil (LCO) are reviewed here by covering published papers using model mixtures and real feeds. Model compounds experiments like tetralin and naphthalene derivatives provided a 53–55% total BTX yield. Higher yields were never attained due to the inevitable gas formation and other C9+-alkylbenzenes formed. For tetralin, the best catalysts are those conformed by Ni, CoMo, NiMo, or NiSn over zeolite H-Beta. For naphthalene derivatives, the best catalysts were those conformed by W and NiW over zeolite H-Beta silylated. Real feeds produced a total BTX yield of up to 35% at the best experimental conditions. Higher yields were never reached due to the presence of other types of hydrocarbons in the feed which can compete for the catalytic sites. The best catalysts were those conformed by Mo, CoMo, or NiMo over zeolite H-Beta. Some improvements were obtained by adding ZSM-5 to the support or in mixtures with other catalysts.

In Situ Generated Nanosized Sulfide Ni-W Catalysts Based on Zeolite for the Hydrocracking of the Pyrolysis Fuel Oil into the BTX Fraction

The hydrocracking reaction of a pyrolysis fuel oil fraction using in situ generated nano-sized NiWS-sulfide catalysts is studied. The obtained catalysts were defined using X-ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). The features of catalytically active phase generation, as well as its structure and morphology were considered. The catalytic reactivity of in situ generated catalysts was evaluated using the hydrocracking reaction of pyrolysis fuel oil to obtain a light fraction to be used as a feedstock for benzene, toluene, and xylene (BTX) production. It was demonstrated that the temperature of 380 °C, pressure of 5 MPa, and catalyst-to-feedstock ratio of 4% provide for a target fraction (IPB −180 °C) yield of 44 wt %, and the BTX yield of reaching 15 wt %.

Effect of the experimental conditions on BTX formation from hydrotreated light cycle oil

The study of a light cycle oil (LCO) upgrading alternative involving hydrotreating and hydrocracking/transalkylation procedures for obtaining a benzene, toluene and xylene (BTX) enriched fraction is presented. The research work was focused on the effect of the experimental conditions on the hydrocracking of an hydrotreated light cycle oil (HDT LCO) in order to produce the highest amounts of BTX, when the catalysts consisted of a mixture (50/50 in weight) of nickel–molybdenum on alumina (NiMo/Al2O3) and ZSM-5 materials (NiMo/ZSM-5 (50)). It was found that 7.4 MPa, up to 375 °C, LHSV of 1.2 h−1 and a H2/Oil value of 442 m3/m3 were the optimal experimental conditions for producing an enriched BTX fraction (31%). In order to facilitate the analysis, the study was carried out considering four types of hydrocarbons as lumps for the feed and HCK products: light hydrocarbons (LHC) composed by C4–C7 non-aromatic compounds, BTX, middle hydrocarbons (MHC) consisting of C7–C10 paraffins and isoparaffins, alkylbenzenes, tetralin and naphthalene derivatives and a small amount of high molecular weight hydrocarbons (HHC). Based on this description, HDT LCO used as feedstock for the hydrocracking (HCK) procedure, presents a 99% of a MHC fraction. The HCK conversion, BTX selectivity and yields were obtained from the chromatographic analysis of the products. A simple kinetic model considering only the MHC conversion was carried out. The obtained activation energy confirmed the endothermic nature of the HCK process. The activity decay of the catalytic mixture was also studied by varying the time on stream.