Determination of Crystallinity of Thermosetting Urea-Formaldehyde Resins Using Deconvolution Method

Performance of Particleboard Made of Agroforestry Residues Bonded with Thermosetting Adhesive Derived from Waste Styrofoam

This paper investigated the upcycling process of thermoplastic waste polystyrene (WPS) into thermosetting particleboard adhesive using two cross-linkers, namely methylene diphenyl diisocyanate (MDI) and maleic anhydride (MA). The WPS was dissolved in an organic co-solvent. The weight ratio of WPS/co-solvent was 1:9, and 10% of cross-linkers based on the WPS solids content were added subsequently at 60 °C under continuous stirring for 30 min. The adhesive properties, cohesion strength, and thermo-mechanical properties of WPS-based adhesives were examined to investigate the change of thermoplastic WPS to thermosetting adhesives. The bonding strength of WPS-based adhesives was evaluated in particleboard made of sengon (Falcataria moluccana (Miq.) Barneby & J.W. Grimes) wood and rice straw particles at different weight ratios according to the Japanese Industrial Standard (JIS) A 5908:2003. Rheology and Dynamic Mechanical Analysis revealed that modification with MDI and MA resulted in thermosetting properties in WPS-based adhesives by increasing the viscosity at a temperature above 72.7 °C and reaching the maximum storage modulus above 90.8 °C. WPS modified with MDI had a lower activation energy (Ea) value (83.4 kJ/mole) compared to the WPS modified with MA (150.8 kJ/mole), indicating the cross-linking with MDI was much faster compared with MA. Particleboard fabricated from 100% sengon wood particles bonded with WPS modified with MDI fulfilled the minimum requirement of JIS A 5908:2003 for interior applications.

Extraction of the cellulose nanocrystals via ammonium persulfate oxidation of beaten cellulose fibers

The effect of beating starting pulp was investigated on the oxidation efficiency of ammonium persulfate (APS), the yield, and the properties of the CNCs. The beaten pulp and the subsequent CNCs were characterized, respectively, by different techniques. The CNCs were classified as CNC1 and CNC2, dependent on ultrasonication. It showed that the beating exposed more free OH groups in the pulp and enhanced the yield and surface charges of CNCs. Compared to the CNC2, the CNC1 had a higher surface charge, higher crystallinity, higher thermal stability, shorter length, smaller length distribution, and slightly larger width. The CNC1 and CNC2 had similar rheological properties. For the beaten pulp with a beating degree of 25°SR, the yields of the CNC1 and the total CNCs reached the maximum, 42.65 and 34.11 %, respectively. The surface charges of the CNC1 and the CNC2 also reached the maximum, -44.5 and - 33.6 mV, respectively. Their crystallinity indexes were 80.07 and 75.42 %, respectively. The lengths of the CNC1 and the CNC2 were 157.31 ± 30.61 and 214.92 ± 65.52 nm, and their widths were 10.13 ± 2.74 and 9.43 ± 2.99 nm, respectively. Therefore, proper beating enhanced the APS oxidation efficiency and influenced the CNCs properties.

Morphology and Crystallinity of Urea-Formaldehyde Resin Adhesives with Different Molar Ratios

Using formaldehyde and urea as raw materials, a stable urea–formaldehyde resin (UF) is synthesized by the “alkali-acid-alkali” method. Unlike most thermosetting resins, UF often shows the appearance of crystal domains. In order to understand the relationship between the crystal and morphology of UF resin, analysis was carried out with the help of polarizing microscopy (POM), scanning electron microscopy (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM) and Fourier transform infrared spectroscopy (FT-IR). The changes of two kinds of UF resins with molar ratios (F/U) of 1.4 and 1.0 before and after curing and under the influence of different curing agents and additives were studied. SEM results showed that the UF resins with low F/U (1.0) show spherical or flat structures before and after curing, and the diameter of the spherical structure increases with the increase of the content of curing agent, while in the UF resin with high F/U (1.4) it is difficult to observe the above phenomenon. At the same time, the possible accumulation mode of UF colloidal particles in the process of aggregation is explained, and the curing agent obviously promotes the development of the crystal structure, which may be the reason for the emergence of a large number of spherical particles. XRD results showed that the resin with low F/U has higher crystallinity than the resin with high F/U, indicating that the former shows more crystallization regions, while the latter shows more amorphous structure, and the crystallinity increases with the increase of the curing agent content, but the position of the crystallization peak does not change with the type of curing agent and the amount of curing agent. Observation of the selected area electron diffraction (SAED) pattern obtained by TEM shows that the cured low F/U (1.0) resin has a polycrystalline structure and a body-centered cubic unit cell. FT-IR results showed that the linear segment, branched structure, hydroxymethyl and methylene structure changes in UF affect the formation of crystal structure. This study also shows the possible contribution of hydroxymethylated species to the formation of crystals.