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Laporte AAH, Masson TM, Zondag SDA, Noël T. Multiphasic Continuous-Flow Reactors for Handling Gaseous Reagents in Organic Synthesis: Enhancing Efficiency and Safety in Chemical Processes. Angew Chem Int Ed Engl 2024; 63:e202316108. [PMID: 38095968 DOI: 10.1002/anie.202316108] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/24/2023] [Indexed: 12/29/2023]
Abstract
The use of reactive gaseous reagents for the production of active pharmaceutical ingredients (APIs) remains a scientific challenge due to safety and efficiency limitations. The implementation of continuous-flow reactors has resulted in rapid development of gas-handling technology because of several advantages such as increased interfacial area, improved mass- and heat transfer, and seamless scale-up. This technology enables shorter and more atom-economic synthesis routes for the production of pharmaceutical compounds. Herein, we provide an overview of literature from 2016 onwards in the development of gas-handling continuous-flow technology as well as the use of gases in functionalization of APIs.
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Affiliation(s)
- Annechien A H Laporte
- Flow Chemistry Group, van't Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
| | - Tom M Masson
- Flow Chemistry Group, van't Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
| | - Stefan D A Zondag
- Flow Chemistry Group, van't Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
| | - Timothy Noël
- Flow Chemistry Group, van't Hoff Institute for Molecular Sciences (HIMS), Universiteit van Amsterdam (UvA), Science Park 904, 1098 XH, Amsterdam, The Netherlands
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Legg R, Zhang C, Bourchier M, Cole S, Martinez‐Botella I, Nguyen X, Zhu Y, Liew W, Saubern S, Tsanaktsidis J, Hornung CH. Durability Study of 3D‐Printed Catalytic Static Mixers for Hydrogenations in Chemical Manufacturing. CHEM-ING-TECH 2022. [DOI: 10.1002/cite.202200060] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Rob Legg
- Precision Plating (Aust) Pty Ltd 11 Advantage Drive 3175 Dandenong South Victoria Australia
| | - Charles Zhang
- Precision Plating (Aust) Pty Ltd 11 Advantage Drive 3175 Dandenong South Victoria Australia
| | - Michael Bourchier
- Amiga Engineering Pty Ltd 9-11 Silicon Place 3043 Tullamarine Victoria Australia
| | - Sarah Cole
- Amiga Engineering Pty Ltd 9-11 Silicon Place 3043 Tullamarine Victoria Australia
| | | | - Xuan Nguyen
- CSIRO Manufacturing Bag 10 3169 Clayton South Victoria Australia
| | - Yutong Zhu
- CSIRO Manufacturing Bag 10 3169 Clayton South Victoria Australia
| | - Winston Liew
- CSIRO Manufacturing Bag 10 3169 Clayton South Victoria Australia
| | - Simon Saubern
- CSIRO Manufacturing Bag 10 3169 Clayton South Victoria Australia
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Simon K, Sagmeister P, Munday RH, Leslie K, Hone CA, Kappe CO. Automated Flow and Real-Time Analytics Approach for Screening Functional Group Tolerance in Heterogeneous Catalytic Reactions. Catal Sci Technol 2022. [DOI: 10.1039/d2cy00059h] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Heterogeneous hydrogenation reactions are widely used in synthesis, and performing them using continuous flow technologies addresses many of the safety, scalability and sustainability issues. However, one of the main potential...
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Lebl R, Bachmann S, Tosatti P, Sedelmeier J, Püntener K, Williams JD, Kappe CO. Catalytic Static Mixer-Enabled Hydrogenation of a Key Fenebrutinib Intermediate: Real-Time Analysis for a Stable and Scalable Process. Org Process Res Dev 2021. [DOI: 10.1021/acs.oprd.1c00258] [Citation(s) in RCA: 7] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/18/2022]
Affiliation(s)
- René Lebl
- Center for Continuous Flow Synthesis and Processing (CCFLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, Graz 8010, Austria
- Institute of Chemistry, University of Graz, NAWI Graz, Heinrichstrasse 28, Graz 8010, Austria
| | - Stephan Bachmann
- Department of Process Chemistry & Catalysis, F. Hoffmann-La Roche Ltd, Basel 4070, Switzerland
| | - Paolo Tosatti
- Department of Process Chemistry & Catalysis, F. Hoffmann-La Roche Ltd, Basel 4070, Switzerland
| | - Joerg Sedelmeier
- Department of Process Chemistry & Catalysis, F. Hoffmann-La Roche Ltd, Basel 4070, Switzerland
| | - Kurt Püntener
- Department of Process Chemistry & Catalysis, F. Hoffmann-La Roche Ltd, Basel 4070, Switzerland
| | - Jason D. Williams
- Center for Continuous Flow Synthesis and Processing (CCFLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, Graz 8010, Austria
- Institute of Chemistry, University of Graz, NAWI Graz, Heinrichstrasse 28, Graz 8010, Austria
| | - C. Oliver Kappe
- Center for Continuous Flow Synthesis and Processing (CCFLOW), Research Center Pharmaceutical Engineering GmbH (RCPE), Inffeldgasse 13, Graz 8010, Austria
- Institute of Chemistry, University of Graz, NAWI Graz, Heinrichstrasse 28, Graz 8010, Austria
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