Evaluation of the effects of additives on the properties of starch-based bioplastic film

Starch-based biodegradable films amended with nano-starch and tannic acid-coated nano-starch exhibit enhanced mechanical and functional attributes with antimicrobial activity

Starch-based biofilms are biodegradable, but their application is limited by lower mechanical strength and absence of antimicrobial properties. In this context, the present study attempted to unleash the potential of nanotechnology for synthesizing nano-starch (NS) and tannic acid-coated nano-starch (T-NS) for augmenting the tensile strength and antimicrobial properties of starch-based biofilms. Moreover, this study reports one of the first such attempts to improve the commercial viability of starch extracted from the corms of Amorphophallus paeoniifolius. In this study, NS and T-NS samples were first synthesized by the physical and chemical modification of the native starch (S) molecules. The NS and T-NS samples showed significantly smaller granule size, lower moisture content, and swelling power. Further, amendments with NS and T-NS samples (25 % and 50 %) to the native starch molecules were performed to obtain biofilm samples. The NSB (NS amended) and T-NSB (T-NS amended) biofilms showed comparatively higher tensile strength than SB films (100 % starch-based). The T-NSB showed greater antimicrobial activity against gram-positive and gram-negative bacteria. All the biofilms showed almost complete biodegradation in soil (in 10 days). Therefore, it can be concluded that additives like NS and T-NS can improve starch-based biofilms' mechanical strength and antimicrobial properties with considerable biodegradability.

Biodegradable plastics: mechanisms of degradation and generated bio microplastic impact on soil health

Conventional petroleum-derived polymers are valued for their versatility and are widely used, owing to their characteristics such as cost-effectiveness, diverse physical and chemical qualities, lower molecular weight, and easy processability for large-scale production. However, the extensive accumulation of such plastics leads to serious environmental issues. To combat this existing situation, an alternative lies in the production of bioplastics from natural and renewable sources such as plants, animals, microbes, etc. Bioplastics obtained from renewable sources are compostable and susceptible to degradation caused by microbes hydrolyzing to CO2, CH4, and biomass. Also, certain additives are reinforced into the bioplastic films to improve their physicochemical properties and degradation rate. However, on degradation, the bio-microplastic (BM) produced could have positive as well as negative impact on the soil health. This article thus focuses on the degradation of various fossil based as well as bio based biodegradable plastics such as polyhydroxyalkanoates (PHA), polyhydroxy butyrate (PHB), polylactic acid (PLA), polybutylene succinate (PBS), polycaprolactone (PCL), and polysaccharide derived bioplastics by mechanical, thermal, photodegradation and microbial approaches. The degradation mechanism of each approach has been discussed in detailed for different bioplastics. How the incorporation or reinforcement of various additives in the biodegradable plastics effects their degradation rates has also been discussed. In addition to that, the impact of generated bio-microplastic on physicochemical properties of soil such as pH, bulk density, carbon, nitrogen content etc. and biological properties such as on genome of native soil microbes and on plant nutritional health have been discussed in detailed.

Eco-Friendly, Biodegradable Starch-Based Packaging Materials with Antioxidant Features

Due to the extensive application of petroleum-based plastics as packaging materials and problems related to their degradation/recycling, developing new solutions in the field of novel biopolymer-based materials has become imperative. Natural substitutes for synthetic polymers (starch, cellulose, chitosan) require modifications that enable their processing and provide them with additional properties (i.e., mechanical strength, controlled biodeterioration, antimicrobial and antioxidative activity). The antioxidant activity of natural packaging materials still requires further investigation. In this research paper, novel materials used for packaging perishable food susceptible to oxidizing agents were designed from potato starch (NS) reinforced with antioxidants such as dialdehyde starch (DS) and caffeic acid (CA)/quinic acid (QA). The use of spectroscopic techniques (ATR-FTIR, Raman) and X-ray diffraction allowed the examination of the chemical structure and arrangement of the blend and confirmed the component interactions. The film surface was examined by AFM. DS, functioning as a cross-linker, enhanced the film barrier as well as the mechanical and thermal properties, and it promoted starch amorphization when blended with other antioxidants. The antioxidant activity of caffeic acid was greater than that of quinic acid. Dialdehyde starch improves elasticity, whereas acids (particularly caffeic acid) influence film stiffness. A high susceptibility to biodegradation is valuable for potential eco-friendly packaging applications.

Recent advances in reinforced bioplastics for food packaging - A critical review

Recently, diversifying the material, method, and application in food packaging has been massively developed to find more environment-friendly materials. However, the mechanical and barrier properties of the bioplastics are major hurdles to expansion in commercial realization. The compositional variation with the inclusion of different fillers could resolve the lacking performance of the bioplastic. This review summarizes the various reinforcement fillers and their effect on bioplastic development. In this review, we first discussed the status of bioplastics and their definition, advantages, and limitations regarding their performance in the food packaging application. Further, the overview of different fillers and development methods has been discussed thoroughly. The application of reinforced bioplastic for food packaging and its effect on food quality and shelf life are highlighted. The environmental issues, health concerns, and future perspectives of the reinforced bioplastic are also discussed at the end of the manuscript. Adding different fillers into the bioplastic improves physical, mechanical, barrier, and active properties, which render the required protective functions to replace conventional plastic for food packaging applications. Various fillers, such as natural and chemically synthesized, could be incorporated into the bioplastic, and their overall properties improve significantly for the food packaging application.

Can bioplastics always offer a truly sustainable alternative to fossil-based plastics?

Bioplastics, comprised of bio-based and/or biodegradable polymers, have the potential to play a crucial role in the transition towards a sustainable circular economy. The use of biodegradable polymers not only leads to reduced greenhouse gas emissions but also might address the problem of plastic waste persisting in the environment, especially when removal is challenging. Nevertheless, biodegradable plastics should not be considered as substitutes for proper waste management practices, given that their biodegradability strongly depends on environmental conditions. Among the challenges hindering the sustainable implementation of bioplastics in the market, the development of effective downstream recycling routes is imperative, given the increasing production volumes of these materials. Here, we discuss about the most advisable end-of-life scenarios for bioplastics. Various recycling strategies, including mechanical, chemical or biological (both enzymatic and microbial) approaches, should be considered. Employing enzymes as biocatalysts emerges as a more selective and environmentally friendly alternative to chemical recycling, allowing the production of new bioplastics and added value and high-quality products. Other pending concerns for industrial implementation of bioplastics include misinformation among end users, the lack of a standardised bioplastic labelling, unclear life cycle assessment guidelines and the need for higher financial investments. Although further research and development efforts are essential to foster the sustainable and widespread application of bioplastics, significant strides have already been made in this direction.

Dialdehyde Starch as a Cross-Linking Agent Modifying Fish Collagen Film Properties

The aim of this research was the modification of fish collagen films with various amounts of dialdehyde starch (DAS). Film properties were examined before and after the cross-linking process by DAS. Prepared biopolymer materials were characterized by Fourier Transform Infrared Spectroscopy and Atomic Force Microscopy. Moreover, the mechanical, thermal and swelling properties of the films were evaluated and the contact angle was measured. Research has shown that dialdehyde starch applied as a cross-linking agent influences collagen film properties. Mechanical testing indicated a decrease in Young's Modulus and an increase in breaking force, elongation at break, and tensile strength parameters. Results for contact angle were significantly higher for collagen films cross-linked with DAS; thus, the hydrophilicity of samples decreased. Modified samples presented a lower swelling degree in PBS than native collagen films. However, the highest values for the degree of swelling among the modified specimens were obtained from the 1% DAS samples, which were 717% and 702% for 1% and 2% collagen, respectively. Based on AFM images and roughness values, it was noticed that DAS influenced collagen film surface morphology. The lowest value of Rq was observed for 2%Coll_2%DAS and was approximately 10 nm. Analyzing thermograms for collagen samples, it was observed that pure collagen samples were less thermally stable than cross-linked ones. Dialdehyde starch is a promising cross-linking agent for collagen extracted from fish skin and may increase its applicability.

Synthesis and commercialization of bioplastics: Organic waste as a sustainable feedstock

Substituting synthetic plastics with bioplastics, primarily due to their inherent biodegradable properties, represents a highly effective strategy to address the current global issue of plastic waste accumulation in the environment. Advances in bioplastic research have led to the development of materials with improved properties, enabling their use in a wide range of applications in major commercial sectors. Bioplastics are derived from various natural sources such as plants, animals, and microorganisms. Polyhydroxyalkanoate (PHA), a biopolymer synthesized by bacteria through microbial fermentation, exhibits physicochemical and mechanical characteristics comparable to those of synthetic plastics. In response to the growing demand for these environmentally friendly plastics, researchers are actively investigating various cleaner production methods, including modification or derivatization of existing molecules for enhanced properties and new-generation applications to expand their market share in the coming decades. By 2026, the commercial manufacturing capacity of bioplastics is projected to reach 7.6 million tonnes, with Europe currently holding a significant market share of 43.5 %. Bioplastics are predominantly utilized in the packaging industry, indicating a strong focus of their application in the sector. With the anticipated rise in bioplastic waste volume over the next few decades, it is crucial to comprehend their fate in various environments to evaluate the overall environmental impact. Ensuring their complete biodegradation involves optimizing waste management strategies and appropriate disposal within these facilities. Future research efforts should prioritize exploration of their end-of-life management and toxicity assessment of degradation products. These efforts are crucial to ensure the economic viability and environmental sustainability of bioplastics as alternatives to synthetic plastics.

Development and Characterization of Bio-Based Composite Films for Food Packing Applications Using Boiled Rice Water and Pistacia vera Shells

Customer demand for natural packaging materials in the food industry has increased. Biocomposite films developed using boiled rice water could be an eco-friendly and cost-effective packaging product in the future. This study reports the development of bio-based films using waste materials, such as boiled rice water (matrix) and Pistacia vera shells (reinforcement material), using an adapted solution casting method. Several film combinations were developed using various concentrations of plasticizing agent (sorbitol), thickening agent (oil and agar), and stabilizing agents (Arabic gum, corn starch, and Pistacia vera shell powder). Various packaging properties of the film were analyzed and examined to select the best bio-based film for food packaging applications. The film fabricated with Pistacia vera shell powder in the biocomposite film exhibited a reduced water solubility, swelling index, and moisture content, as compared to polyethene packaging material, whereas the biocomposite film exhibited poor antimicrobial properties, high vapor transmission rate, and high biodegradability rate. The packaging properties and characterization of the film indicated that the boiled rice water film with Pistacia vera shell powder was suitable for packaging material applications.

Effect of Polyethylene Glycol Methyl Ether Methacrylate on the Biodegradability of Polyvinyl Alcohol/Starch Blend Films

Blend copolymers (PVA/S) were grafted with polyethylene glycol methyl methacrylate (PEGMA) with different ratios. Potassium persulfate was used as an initiator. The blend copolymer (PVA/S) was created by combining poly(vinyl alcohol) (PVA) with starch (S) in various ratios. The main idea was to study the effect of different ratios of the used raw materials on the biodegradability of plastic films. The resulting polymers (PVA/S/PEGMA) were analyzed using FTIR spectroscopy to investigate the hydrogen bond interaction between PVA, S, and PEGMA in the mixtures. TGA and SEM analyses were used to characterize the polymers (PVA/S/AA). The biodegradability and mechanical properties of the PVA/S/PEGMA blend films were evaluated. The findings revealed that the mechanical properties of the blend films are highly influenced by PEGMA. The time of degradation of the films immersed in soil and Coca-Cola increases as the contents of PVA and S and the molecular weight (MW) of PEGMA increase in the terpolymer. The M8 sample (PVA/S/PEGMA in the ratio of 3:1:2, respectively) with a MW of 950 g/mol produced the lowest elongation at break (67.5%), whereas M1 (PVA/S/PEGMA in the ratio of 1:1:1, respectively) with a MW of 300 g/mol produced the most (150%). The film's tensile strength and elongation at break were improved by grafting PEGMA onto the blending polymer (PAV-b-S). Tg and Tm increased when the PEGMA MW increased from 300 to 950. Tg (48.4 °C) and Tm (190.9 °C) were the lowest in M1 (300), while Tg (84.8 °C) and Tm (190.9 °C) were greatest in M1 (950) at 209.3 °C. The increased chain and molecular weight of PEGMA account for the increase in Tg and Tm of the copolymers.

Optimizing the Functional Properties of Starch-Based Biodegradable Films

A definitive screening design was used in order to evaluate the effects of starch, glycerol and montmorillonite (MMT) concentrations, as well as the drying temperature, drying tray type and starch species, on packaging film's functional properties. Optimization showed that in order to obtain films with the minimum possible thickness, the maximum elongation at break, the maximum tensile strength, as well as reduced water vapor permeability and low opacity, a combination of factors should be used as follows: 5.5% wt starch concentration, 30% wt glycerol concentration on a dry starch basis, 10.5% wt MMT concentration on a dry starch basis, 45 °C drying temperature, chickpea as the starch species and plexiglass as the drying tray type. Based on these results, starch films were prepared, and fresh minced meat was stored in them for 3 days. It was shown that the incorporation of MMT at 10.5% wt on a dry starch basis in the packaging films led to a decreased mesophilic and psychrotrophic bacteria growth factor compared to commercial packaging. When assessed for their biodegradability, the starch films disintegrated after 10 days of thermophilic incubation under simulated composting conditions. Finally, to prove their handling capability during industrial production, the starch films were rewound in a paper cylinder using an industrial-scale rewinding machine.

From trash to treasure: review on upcycling of fruit and vegetable wastes into starch based bioplastics

Growing public concern toward environmental sustainability is currently motivating a paradigm shift toward designing easily degradable plastics that can replace conventional synthetic plastics. The massive rise in food waste generation has led to an increased burden on landfills, thereby resulting in the higher emission of greenhouse gases. Using this food waste to produce bioplastics will benefit not only the environment but also develop a systematic food waste management system. Moreover, bioplastics are preferred due to the use of biomaterials derived from renewable resources. Furthermore, bioplastics degrade faster than conventional synthetic plastics, which take years to degrade. The biodegradation of bioplastics occurs under normal environmental conditions and disintegrates into carbon dioxide, water, biomass, and inorganic compounds without producing hazardous residues. In this review, we will discuss the synthesis of starch based bioplastics using discarded parts of various fruits and vegetables. Furthermore, we will address the importance of various components in the development of starch based bioplastics, such as fillers, plasticizers, and other additives that are essential in providing the bioplastic with different physio-mechanical properties. Therefore, bioplastic production using food waste will pave the way to achieve systematic waste management and environmental sustainability in the near future.

Food Packaging Materials with Special Reference to Biopolymers-Properties and Applications

Food is an important material for survival. The increasing world population, urbanization, and globalization are responsible for more food. This has increased challenges in food storage and safety. Therefore, it is necessary to preserve food by suitable packaging materials. The packaging materials are useful for giving longer life to the food and improving quality during transportation, storage and distribution. Innovations and developments in food packaging, have become very important in the food industry. Variety of packaging materials such as plastics, paper, metal, and glass are used in food packaging. Most widely used packaging materials are non-biodegradable plastics but these are harmful to environment and human health. Therefore, the food industry is in search of environment friendly replacement of non-biodegradable plastics by biodegradable plastics. However, no systematic literature is available on the subject, so there is a need to summarise the available information in a systematic way. Polymer packaging materials with special reference to biodegradable plastics have been discussed in detail. Different type of biodegradable plastics with their functionality and applications in food packaging have been summarised. Literature available has shown that biodegradable plastics are much better for food packaging as compared to other packaging materials. Increasing fundamental research in the use of biodegradable polymers in food packaging and effort to protect the environment, requires deep understanding and there are lot of challenges for commercialization, which are to be tackled. All these aspects have been discussed in this review article.

Advantages and Disadvantages of Bioplastics Production from Starch and Lignocellulosic Components

The accumulation of plastic wastes in different environments has become a topic of major concern over the past decades; therefore, technologies and strategies aimed at mitigating the environmental impacts of petroleum products have gained worldwide relevance. In this scenario, the production of bioplastics mainly from polysaccharides such as starch is a growing strategy and a field of intense research. The use of plasticizers, the preparation of blends, and the reinforcement of bioplastics with lignocellulosic components have shown promising and environmentally safe alternatives for overcoming the limitations of bioplastics, mainly due to the availability, biodegradability, and biocompatibility of such resources. This review addresses the production of bioplastics composed of polysaccharides from plant biomass and its advantages and disadvantages.

Anaerobic Degradability of Commercially Available Bio-Based and Oxo-Degradable Packaging Materials in the Context of their End of Life in the Waste Management Strategy

There are discrepancies concerning the time frame for biodegradation of different commercially available foils labeled as biodegradable; thus, it is essential to provide information about their biodegradability in the context of their end of life in waste management. Therefore, one-year mesophilic (37 °C) anaerobic degradation tests of two bio-based foils (based on starch (FS), polylactic acid (FPLA)) and oxo-degradable material (FOXO) were conducted in an OxiTop system. Biodegradation was investigated by measuring biogas production (BP) and analyzing structural changes with differential scanning calorimetry, polarizing and digital microscopic analyses, and Fourier transform infrared spectroscopy. After 1 year, FOXO had not degraded; thus, there were no visible changes on its surface and no BP. The bio-based materials produced small amounts of biogas (25.2, FPLA, and 30.4 L/kg VS, FS), constituting 2.1–2.5% of theoretical methane potential. The foil pieces were still visible and only starting to show damage; some pores had appeared in their structure. The structure of FPLA became more heterogeneous due to water diffusing into the structure. In contrast, the structure of FS became more homogenous although individual cracks and fissures appeared. The color of FS had changed, indicating that it was beginning to biodegrade. The fact that FS and FPLA showed only minor structural damage after a one-year mesophilic degradation indicates that, in these conditions, these materials would persist for an unknown but long amount of time.