Aggregation, reversed micelles, and microemulsions in liquid-liquid extraction: the tri-n-butyl phosphatediluent-water-electrolyte system

Modulating Aggregation in Microemulsions: The Dispersion by Competitive Intermolecular Interaction Model

A phenomenological model has been developed for the mechanism of action of phase modifiers as additives that control aggregation phenomena within water-in-oil emulsions. The "Dispersion by Competitive Intermolecular Interaction" model (DCI) explicitly considers the strength and prevalence of different intermolecular interactions that influence the molecular association of amphiphiles, the resulting distribution of aggregate size, and interaggregate interactions that influence phase phenomena. The existing "cosolvent" and "cosurfactant" association models, which describe the distribution of these amphiphiles within the solution, are re-examined in the context of intermolecular interactions. The different contributions of intermolecular interactions to the potential energy landscape of molecular association create distinct regimes within the DCI model that explain prior observations of cosolvent and cosurfactant behavior. The specific system under consideration, the N,N,N^',N'-tetraoctyl diglycolamide amphiphile extractant with tributyl phosphate or dihexyl octanamide phase modifier additives, represents a new regime-labeled the polar disruption regime-where strong hydrogen bonding of the phase modifier with the polar-solutes disrupts the internal hydrogen bonding network of the polar micellar core, thereby decreasing aggregate size and narrowing the polydispersity in solution.

Liquid-Liquid Extraction of the Eu(III) Cation by BTP Ligands into Ionic Liquids: Interfacial Features and Extraction Mechanisms Investigated by MD Simulations

What happens at the ionic-liquid (IL)/water interface when the Eu³⁺ cation is complexed and extracted by bis(dimethyltriazinyl) pyridine "BTP" ligands has been investigated by molecular dynamics and potential of mean force simulations on the interface crossing by key species: neutral BTP, its protonated BTPH⁺ form, Eu³⁺, and the Eu(BTP)₃³⁺ complex. At both the [BMI][Tf₂N]/water and [OMI][Tf₂N]/water interfaces, neither BTP nor Eu(BTP)₃³⁺ are found to adsorb. The distribution of Eu(BTP)₂³⁺ and Eu(BTP)³⁺ precursors of Eu(BTP)₃³⁺, and of their nitrate adducts, implies the occurrence of a stepwise complexation process in the interfacial domain, however. The analysis of the ionic content of the bulk phases and of their interface before and after extraction highlights the role of charge buffering by interfacial IL cations and anions, by different amounts depending on the IL. Comparison of ILs with octanol as the oil phase reveals striking differences regarding the extraction efficiency, the affinity of Eu(BTP)₃³⁺ for the interface, the effects of added nitric acid and of counterions (NO₃^- vs Tf₂N^-), charge neutralization mechanisms, and the extent of "oil" heterogeneity. Extraction into octanol is suggested to proceed via adsorption at the surface of water pools, nanoemulsions, or droplets, with marked counterion effects.

Advancing Chemical Separations: Unraveling the Structure and Dynamics of Phase Splitting in Liquid-Liquid Extraction

Liquid-liquid extraction (LLE), the go-to process for a variety of chemical separations, is limited by spontaneous organic phase splitting upon sufficient solute loading, called third phase formation. In this study we explore the applicability of critical phenomena theory to gain insight into this deleterious phase behavior with the goal of improving separations efficiency and minimizing waste. A series of samples representative of rare earth purification were constructed to include each of one light and one heavy lanthanide (cerium and lutetium) paired with one of two common malonamide extractants (DMDOHEMA and DMDBTDMA). The resulting postextraction organic phases are chemically complex and often form rich hierarchical structures whose statics and dynamics near the critical point were probed herein with small-angle X-ray scattering and high-speed X-ray photon correlation spectroscopy. Despite their different extraction behaviors, all samples show remarkably similar critical behavior with exponents well described by classical critical point theory consistent with the 3D Ising model, where the critical behavior is characterized by fluctuations with a single diverging length scale. This unexpected result indicates a significant reduction in relevant chemical parameters at the critical point, indicating that the underlying behavior of phase transitions in LLE rely on far fewer variables than are generally assumed. The obtained scalar order parameter is attributed to the extractant fraction of the extractant/diluent mixture, revealing that other solution components and their respective concentrations simply shift the critical temperature but do not affect the nature of the critical fluctuations. These findings point to an opportunity to drastically simplify studies of liquid-liquid phase separation and phase diagram development in general while providing insights into LLE process improvement.

Short Alternative Route for Nuclear Fuel Reprocessing Based on Organic Phase Self-Splitting

A more sustainable management of natural resources and the establishment of processes allowing a joint management of nuclear materials to avoid their diversion from their civilian use are two issues for the nuclear industry. Short alternatives to existing processes have therefore been proposed based on known systems available, tributylphosphate (TBP), for the separation of actinides by liquid/liquid extraction. Proof of concept of such alternative has been established on the uranium(VI)/thorium(IV) system. From an organic phase consisting of a mixture of TBP/n-dodecane loaded with uranium and thorium, two fluxes have been obtained: the first contains almost all of the thorium in the presence of uranium in a controlled ratio, the second contains surplus uranium. Two levers were selected to control the spontaneous separation of the organic phase: the addition of concentrated nitric acid, or the temperature variation. Best results have been obtained using a temperature drop in the liquid/liquid extraction process, and variations in process conditions have been studied. Final metal recovery and solvent recycling have also been demonstrated, opening the door for further process development.

Aggregation of Bifunctional Extractants Used for Uranium(VI) Separation

DEHCNPB (butyl-N,N-di(2-ethylhexyl)carbamoyl-nonylphosphonate) is an amido-phosphonic acid that has remarkable properties for the separation of uranium from wet phosphoric acid. Despite previous studies, a detailed description of the DEHCNPB organic solutions at the supramolecular and molecular scales is missing. In the present work, we use classical Molecular Dynamics (MD) combined with SANS and SAXS experimental data in order to describe the aggregation of the bifunctional extractant DEHCNPB as well as the speciation of uranium(VI) in such systems. We provide a fine description of the molecular species in the organic solution and of the interactions within the aggregates formed, shedding light on solvent extraction mechanisms. Without uranium, the organic phase is highly composed of dimers and trimers H-bonded through phosphonate functions and without water molecules. With uranium, two to three extractant molecules coordinate directly the uranyl cation by their phosphonate groups. Uranyl is not fully dehydrated in this organic solution, and the amide groups of the extractants are found to form H-bonds with the water molecules bound to uranyl. These H-bond networks around the metallic cation stabilize the complexes and facilitate the extraction. These results underline the importance of considering weak interactions in the understanding of extraction processes and demonstrate how molecular simulations provide essential insights into such complex organic phase chemistry with a high number of species.

Third phase formation behaviour of tris(2-methylbutyl) phosphate and tri-n-alkyl phosphates in the extraction of mineral acids and tetravalent metal ions

The formation of third phase is a detrimental phenomenon witnessed in the nuclear separation processes during the extraction of certain metal salts by an organic solution, which comprises of a neutral extractant, tri-n-butyl phosphate dispersed in a non-polar diluent, n-dodecane (n-C12H26). In the present work, a comparative analysis on the third phase formation behaviour of three trialkyl phosphates, TBP, its linear and branched higher homologues tri-n-amyl phosphate and tris(2-methylbutyl) phosphate (T2MBP), respectively, have been provided which will be useful for the identification of an extractant with minimum third phase formation tendency. The organic phase splitting behaviour during the extraction of three mineral acids (HClO4, HCl and HNO3) and two tetravalent metal nitrates (Th(IV) and Zr(IV)) by trialkyl phosphates has been investigated to understand the influence of anionic and cationic components, respectively, in third phase formation of trialkyl phosphates. The effect of structure of the alkyl groups of trialkyl phosphate and chain length of diluents on third phase formation during Zr(IV) extraction from HNO3 media have also been studied. Overall, the third phase formation behaviour of T2MBP was found to be lower both for the extraction of mineral acid and Zr(IV), thereby indicating its potentiality for applications in various solvent extraction processes.

Impact of Water Extraction on Malonamide Aggregation: A Molecular Dynamics and Graph Theoretic Approach

Solution structure in liquid-liquid extraction affects the efficacy of separation; however, even for simplified organic phases, structural characterization and attribution of aggregation to intermolecular interactions are fundamental challenges. We investigate water uptake into organic phases for two malonamides commonly applied to actinide and lanthanide separations. Extracted water induces reorganization of the amphiphilic extractant molecules, although we find this rearrangement is not strongly manifested in small-angle X-ray scattering making it challenging to probe without methods such as atomistic simulation. Using a graph theoretic approach to define hydrogen bonded water/malonamide aggregates from molecular dynamics simulations, we find evidence of a characteristic aggregate size by water number that results from geometric accommodation of the surrounding malonamide molecules. This implies a degree of size selectivity inherent to these water-in-oil aggregates. Conversely, we find no evidence of a characteristic size of the aggregates with respect to their malonamide number. By defining a separate graphical representation of self-association of the amphiphilic malonamides, we quantify how water affects the local and nonlocal topology of the malonamide network, providing a basis for characterization of the structure and impact of polar solutes in increasingly complex organic phases.

Using Microemulsions: Formulation Based on Knowledge of Their Mesostructure

Microemulsions, as thermodynamically stable mixtures of oil, water, and surfactant, are known and have been studied for more than 70 years. However, even today there are still quite a number of unclear aspects, and more recent research work has modified and extended our picture. This review gives a short overview of how the understanding of microemulsions has developed, the current view on their properties and structural features, and in particular, how they are related to applications. We also discuss more recent developments regarding nonclassical microemulsions such as surfactant-free (ultraflexible) microemulsions or ones containing uncommon solvents or amphiphiles (like antagonistic salts). These new findings challenge to some extent our previous understanding of microemulsions, which therefore has to be extended to look at the different types of microemulsions in a unified way. In particular, the flexibility of the amphiphilic film is the key property to classify different microemulsion types and their properties in this review. Such a classification of microemulsions requires a thorough determination of their structural properties, and therefore, the experimental methods to determine microemulsion structure and dynamics are reviewed briefly, with a particular emphasis on recent developments in the field of direct imaging by means of electron microscopy. Based on this classification of microemulsions, we then discuss their applications, where the application demands have to be met by the properties of the microemulsion, which in turn are controlled by the flexibility of their amphiphilic interface. Another frequently important aspect for applications is the control of the rheological properties. Normally, microemulsions are low viscous and therefore enhancing viscosity has to be achieved by either having high concentrations (often not wished for) or additives, which do not significantly interfere with the microemulsion. Accordingly, this review gives a comprehensive account of the properties of microemulsions, including most recent developments and bringing them together from a united viewpoint, with an emphasis on how this affects the way of formulating microemulsions for a given application with desired properties.

Thermodynamics of Malonamide Aggregation Deduced from Molecular Dynamics Simulations

The aggregation of malonamide extractants diluted in an aliphatic solvent phase has been studied in the presence of water by molecular dynamics simulation. Using association criteria based on distances between molecules and graphs theory, the aggregate distribution has been computed and the corresponding Gibbs energy of aggregates and mass action law constants have been determined. Finally, a model allowing us to the compute critical micelle concentration and osmotic data for a variable concentration of extractants, with or without a correction of the organic phase activity, was developed. It appears however that the accurate depiction of the aggregation allows modeling the thermodynamics of the solution even without an explicit calculation of the activity: both models give results in good agreement with the experiments.

Competitive extraction of Li, Na, K, Mg and Ca ions from acidified aqueous solutions into chloroform layer containing diluted alkyl phosphates

Alkyl phosphates were extensively used in liquid-liquid extraction of lanthanides and actinides, but to a lesser extent for alkali and alkaline earth metals. The high amount of alkyl phosphate, which is usually used in the organic layer (>40 wt%), is not favoured due to its corrosive effect and toxicity. In the present work, diluted chloroform solutions (20.0 mM) of tri-n-butyl phosphate (TBP), tris(2-ethylhexyl) phosphates (TRIS) and bis(2-ethylhexyl) phosphate (BIS) were investigated for their extraction of Li, Na, K, Mg and Ca ions. The extraction experiments were conducted on 7.0 M HNO₃ aqueous solutions containing 60.0 mM of metal ions in binary (Li⁺ and Mg²⁺), ternary (Li⁺, Na⁺ and K⁺) and quinary (Li⁺, Na⁺, K⁺, Mg²⁺ and Ca²⁺) mixtures. The Li⁺ selectivity over Mg²⁺ was very high in the binary system. Remarkably, increasing HNO₃ concentration in the aqueous layer had opposing effect on the extraction of Li⁺ (positive) and Mg²⁺ (negative). However, the selectivity for Li⁺ became less dramatic in the case of ternary and quinary system, though the selectivity varied with initial metal concentrations. The amounts of water and NO₃^- transferred into the organic layer demonstrated their synergistic effect on extracting metal ions. In the ternary and quinary systems, the total concentrations of metal ions in the organic layer (ranged from 49 to 85 mM) were higher than the concentration of ligand in the organic layer (20.0 mM), suggesting that metal ions may be extracted into water/ligand/NO₃^- aggregates in the organic layer. TBP, TRIS and BIS do not have significant difference in their extraction behaviour. The FTIR results indicated formation of P⁺-O^-M⁺/M²⁺ in the solid TBP/metal complex.

Understanding the Effect of the Phase Modifier n-Octanol on Extraction, Aggregation, and Third-Phase Appearance in Solvent Extraction

Phase modifiers are often added to solvent extraction processes to avoid the third-phase formation. While this important issue was attributed to sticky interactions between reverse aggregates, structural effects of phase modifiers remain ambiguous. As they are similar to reverse hydrotropes, phase modifiers may act as cosurfactants or cosolvents in the organic phase in a solvent extraction system. We therefore applied an innovative small-angle scattering approach coupled with surface tension measurements on the industrially applied AMEX process to evaluate how phase modifiers repel the third phase and affect the extraction properties. We first confirmed that adding 1-octanol has a small influence on the extraction performance. By varying the scattering contrast of the solution with deuterated 1-octanol, we found that 1-octanol is located both in the solvent, acting as a cosolvent and diluting the aggregates, and in an outer shell of the aggregates. Further surface tension measurements demonstrated that instead of penetrating till the core of the aggregates as a cosurfactant, 1-octanol only penetrates their shell and forms a shielding barrier avoiding the coalescence of aggregates.

Hierarchical phenomena in multicomponent liquids: simulation methods, analysis, chemistry

Complex, multicomponent, solutions have often been studied solely through the lens of specific applications of interest. Yet advances to both simulation methodologies (enhanced sampling, etc.) and analysis techniques (network analysis algorithms and others), are creating a trove of data that reveal transcending characteristics across vast compositional phase space. This perspective discusses technical considerations of the reliable and accurate simulations of complex solutions, followed by the advances to analysis algorithms that elucidate coupling of different length and timescale behavior (hierarchical phenomena). The different manifestations of hierarchical phenomena are presented across an array of solution environments, emphasizing fundamental and ongoing science questions. With a more advanced molecular understanding in hand, a quintessential application (solvent extraction) is discussed, where significant opportunities exist to re-imagine the technical scope of an established technology.

A minimal predictive model for better formulations of solvent phases with low viscosity

The viscosity increase of the organic phase when liquid–liquid extraction processes are intensified causes difficulties for hydrometallurgical processes on industrial scale. In this work, we have analyzed this problem for the example of N,N-dialkylamides in the presence of uranyl nitrate experimentally. Furthermore, we present a minimal model at nanoscale that allows rationalizing the experimental phenomena by connecting the molecular, mesoscopic and macroscopic scale and that allows predicting qualitative trends in viscosity. This model opens broad possibilities in optimizing constraints and is a further step towards knowledge-based formulation of extracting microemulsions formed by microstructures with low connectivity, even at high load with heavy metals.

A microfluidic study of synergic liquid–liquid extraction of rare earth elements

A membrane based liquid–liquid extraction microfluidic device coupled with X-ray fluorescence enables the first quantification of free energies of transfer dependence for a complex mixture of rare earth elements and iron using synergic extractants.

Carbon Materials as Phase-Transfer Promoters for Obtaining 5-Hydroxymethylfurfural from Cellulose in a Biphasic System

Different carbonaceous materials were tested as mass-transfer promoters for increasing the yield of 5-hydroxymethylfurfural (5-HMF) in biphasic cellulose hydrolysis. The benefits of working with a biphasic system (water/methyl isobutyl ketone) under soft acid conditions were taken as starting point (no humins or levulinic acid production), with slow extraction kinetics as the weakest point of this approach. Carbon nanotubes (CNTs) and activated carbon (AC) were proposed to improve 5-HMF liquid-liquid mass transfer. A kinetic analysis of the extraction process indicated the competition between 5-HMF and glucose adsorption as the main cause of the poor results obtained with AC. In contrast, very promising results were obtained with CNTs, mainly at 1.5 wt % loading, with complete transfer of HMF and a high global mass-transfer coefficient. The use of CNTs improved the amount of 5-HMF in the organic phase by more than 270 %.

Molecular Insights into Water Clusters Formed in Tributylphosphate-Di-(2-ethylhexyl)phosphoric Acid Extractant Systems from Experiments and Molecular Dynamics Simulations

Di-(2-ethylhexyl)phosphoric acid (D2EHPA) and tributylphosphate (TBP) are two of the most studied and researched organophosphorous extractants. D2EHPA is an acidic extractant, offering both hydrogen bond donor and acceptor sites while TBP, a neutral extractant, only offers a single acceptor site per molecule. In spite of this, it is observed that 1 M D2EHPA in dodecane is a poorer extractant for water than 1 M TBP in dodecane. The objective of present work is to look into the molecular interactions that cause such behavior. Experiments were carried out with varying molar ratios of TBP and D2EHPA in the organic dodecane phase. Total extractant concentration was kept constant at 1 M with dodecane as diluent. Water extraction was quantified by measuring the moisture content of the organic phase after equilibration. ¹H and ³¹P NMR spectra of the organic phase samples were recorded to study the change in the chemical environment upon extraction. Small angle X-ray scattering data of water saturated extractant phases were analyzed for the possibility of a reverse micellar aggregate formation. Molecular dynamics simulations could calculate free energies in quantitative agreement with experiments. Experimental and simulation studies showed that aggregation in the organic phase was promoted by the presence of water. This combined approach, of experiments and simulation, has shown that water is indispensable for the formation of ordered aggregates of extractants in nonpolar organic solvents. It is seen that, in the organic phase, around 80% of water's hydrogen bonds are with extractant molecules rather than with itself. The analysis clearly indicates that, rather than forming an aqueous core surrounded by extractant, water acts as a bridge between extractant molecules.

Microscopic Behaviors of Tri- n-Butyl Phosphate, n-Dodecane, and Their Mixtures at Air/Liquid and Liquid/Liquid Interfaces: An AMBER Polarizable Force Field Study

In solvent extraction processes for recovering metal ions from used nuclear fuel, as well as other industrial applications, a better understanding of the metal complex phase transfer phenomenon would greatly aid ligand design and process optimization. We have approached this challenge by utilizing the classical molecular dynamics simulations technique to gain visual appreciation of the vapor/liquid and liquid/liquid interface between tri- n-butyl phosphate (TBP) and n-dodecane with air and water. In this study, we successfully reparameterized polarizable force fields for TBP and n-dodecane that accurately reproduced several of their thermophysical properties such as density, heat of vaporization, and dipole moment. Our models were able to predict the surface and interfacial tension of different systems when compared to experimental results that were also performed by us. Through this study, we gained atomistic understanding of the behaviors of TBP and n-dodecane at the interface against air and water, useful in further computational studies of such systems. Finally, our studies indicate that the initial configuration of a simulation may have a large effect on the final result.

A Telescoping View of Solute Architectures in a Complex Fluid System

Short- and long-range correlations between solutes in solvents can influence the macroscopic chemistry and physical properties of solutions in ways that are not fully understood. The class of liquids known as complex (structured) fluids-containing multiscale aggregates resulting from weak self-assembly-are especially important in energy-relevant systems employed for a variety of chemical- and biological-based purification, separation, and catalytic processes. In these, solute (mass) transfer across liquid-liquid (water, oil) phase boundaries is the core function. Oftentimes the operational success of phase transfer chemistry is dependent upon the bulk fluid structures for which a common functional motif and an archetype aggregate is the micelle. In particular, there is an emerging consensus that mass transfer and bulk organic phase behaviors-notably the critical phenomenon of phase splitting-are impacted by the effects of micellar-like aggregates in water-in-oil microemulsions. In this study, we elucidate the microscopic structures and mesoscopic architectures of metal-, water-, and acid-loaded organic phases using a combination of X-ray and neutron experimentation as well as density functional theory and molecular dynamics simulations. The key conclusion is that the transfer of metal ions between an aqueous phase and an organic one involves the formation of small mononuclear clusters typical of metal-ligand coordination chemistry, at one extreme, in the organic phase, and their aggregation to multinuclear primary clusters that self-assemble to form even larger superclusters typical of supramolecular chemistry, at the other. Our metrical results add an orthogonal perspective to the energetics-based view of phase splitting in chemical separations known as the micellar model-founded upon the interpretation of small-angle neutron scattering data-with respect to a more general phase-space (gas-liquid) model of soft matter self-assembly and particle growth. The structure hierarchy observed in the aggregation of our quinary (zirconium nitrate-nitric acid-water-tri-n-butyl phosphate-n-octane) system is relevant to understanding solution phase transitions, in general, and the function of engineered fluids with metalloamphiphiles, in particular, for mass transfer applications, such as demixing in separation and synthesis in catalysis science.

Nanometric Surface Oscillation Spectroscopy of Water-Poor Microemulsions

Selectively exchanging metal complexes between emulsified water-poor microemulsions and concentrated solutions of mixed electrolytes is the core technology for strategic metal recycling. Nanostructuration triggered by solutes present in the organic phase is understood, but little is known about fluctuations of the microemulsion-water interface. We use here a modified version of an optoelectric device initially designed for air bubbles, in order to evidence resonant electrically induced surface waves of an oily droplet suspended in an aqueous phase. Resonant waves of nanometer amplitude of a millimeter-sized microemulsion droplet containing a common ion-specific extractant diluted by dodecane and suspended in a solution of rare earth nitrate are evidenced for the first time with low excitation fields (5 V/cm). From variation of the surface wave spectrum with rare earth concentration, we evidence uptake of rare-earth ions at the interface and at higher concentration the formation of a thin "crust" of liquid crystal forming at unusually low concentration, indicative of a surface induced phase transition. The effect of the liquid crystal structure on the resonance spectrum is backed up by a model, which is used to estimate crust thickness.

Determination of the Structures of Uranyl-Tri-n-butyl-Phosphate Aggregates by Coupling Experimental Results with Molecular Dynamic Simulations

The complex structure of a plutonium uranium refining by extraction (PUREX) process organic phase was characterized by combining results from experiments and molecular dynamics simulations. For the first time, the molecular interactions between tri-n-butyl phosphate (TBP) and the extracted solutes, as well as TBP aggregation after the extraction of water and/or uranyl nitrate, were described and analyzed concomitantly. Coupling molecular dynamics simulations with small- and wide-angle X-ray scattering (SWAXS) experiments can lead to simulated organic solutions that are representative of the experimental ones, even for high extractant and solute concentrations. Furthermore, this coupling is well adapted for the interpretation of SWAXS experiments without preliminary hypothesis on the size or shape of aggregates. The results link together previous literature studies obtained for each level of depiction separately (complexation or aggregation). Without uranium, or at low metal concentration, almost no aggregation was observed. At high uranium concentration, organic phases contain small [UO₂ (NO₃ )₂ (TBP)₂ ]_n polymetallic aggregates (with n=2 to 4), in which the 1:2 U/TBP stoichiometry is preserved.

Self-Regulated Ion Permeation through Extraction Membranes

Separation of rare earth compounds from water into an organic phase in practical cases requires the use of specific ion binding ligands in high concentrations. These tend to form complex liquid crystalline phases preferentially at ion-rich locations inside a pertraction membrane. They form a blocking layer above an ion concentration threshold, which is experimentally characterized. It is shown to limit the flux through the membrane, which is studied for the application of rare earth recycling, an example being the phase transfer of Nd from water into organic phase. This feedback leads to a stationary membrane permeation rate that can be modeled without any free parameters in very good agreement with experiment. The ion-specific formation and dissolution of the blocking layer, a feature found also in nature, and its control suggest further studies to enhance permeation as well as its selectivity control.