Rheology and structure of peptized boehmite pastes

Linking Rheology and Printability for Dense and Strong Ceramics by Direct Ink Writing

Direct ink writing of dense and strong ceramic objects remains an important open challenge. We develop a universal dimensionless criterion for printing such objects. Boehmite, an Al₂O₃ precursor, was used to assess the rheological properties leading to dense structures in ceramics manufactured by direct ink writing. Boehmite suspensions undergo time dependent gelation, thus providing a rheological laboratory of flow behaviours that can be correlated with printability requirements. We measured the evolution of rheological properties over several days and quantified the deformation of simple printed shapes at different aging times. We then identified the relevant physical parameters leading to printable suspensions. We defined a dimensionless number, Ξ, based on measured rheological properties, that predicts deformation of the printed object and determines the printability criterion. An important difference with this criterion is that Ξ necessarily accounts for capillary forces and gravitational slumping. We show that boehmite inks reach a printed shape fidelity > 90% when Ξ > 1, and that Al₂O₃ bars printed under these conditions can be sintered to 97% density, without printing defects, and have flexural strengths (500-600 MPa) competitive with commercial aluminas. Using Ξ, researchers can rationally design inks for printing dense materials by tailoring their rheological properties such that Ξ ≈ 1.

Liquid crystal phases of charged colloidal platelets

The liquid crystal phase behavior of a suspension of charged gibbsite [Al(OH)3] platelets is investigated. By variation of the ionic strength, we are able to tune the effective thickness-to-diameter ratio of the platelets in suspension. This enables us to experimentally test the liquid crystal phase transition scenario that was first predicted a decade ago by computer simulations for hard platelets (Veerman, J. A. C.; Frenkel, D. Phys. Rev. A 1992, 45, 5632), that is, the isotropic (I) to nematic (N) and isotropic to columnar (C) phase transitions in one colloidal suspension. In addition to the shape-dependent thermodynamic driving force, the effect of gravity is important. For example, a biphasic (I-N) suspension becomes triphasic (I-N-C) on prolonged standing. This effect is described by a simple osmotic compression model.

A Crystallite Packing Model for Pseudoboehmite Formed during the Hydrolysis of Trisecbutoxyaluminium to Explain the Peptizability

A model for pseudoboehmite crystallite packing formed during the hydrolysis of trisecbutoxyaluminium is postulated. The model describes platelike crystallites of pseudoboehmite stacked in a sharing edges only configuration. With this type of stacking, the pore sizes detected are approximately equal to the crystallite sizes of the hydrolysates. The hydrolysates age via a dissolution re-precipitation reaction. This increases the size of the crystallite size of the pseudoboehmite formed, speeding peptization by allowing nitrate ions to enter pores and access the surfaces of the crystallites. This type of model also allows an explanation for the peptization kinetics of systems containing sec-butanol formed during the hydrolysis of trisecbutoxyaluminium.