Surface modification and characterization of particulate mineral fillers

Stearate-Coated Biogenic Calcium Carbonate from Waste Seashells: A Sustainable Plastic Filler

Waste seashells from aquaculture are a massive source of biogenic calcium carbonate (bCC) that can be a potential substitute for ground calcium carbonate and precipitated calcium carbonate. These last materials find several applications in industry after a surface coating with hydrophobic molecules, with stearate as the most used. Here, we investigate for the first time the capability of aqueous stearate dispersions to coat bCC powders from seashells of market-relevant mollusc aquaculture species, namely the oyster Crassostrea gigas, the scallop Pecten jacobaeus, and the clam Chamelea gallina. The chemical-physical features of bCC were extensively characterized by different analytical techniques. The results of stearate adsorption experiments showed that the oyster shell powder, which is the bCC with a higher content of the organic matrix, showed the highest adsorption capability (about 23 wt % compared to 10 wt % of geogenic calcite). These results agree with the mechanism proposed in the literature in which stearate adsorption mainly involves the formation of calcium stearate micelles in the dispersion before the physical adsorption. The coated bCC from oyster shells was also tested as fillers in an ethylene vinyl acetate compound used for the preparation of shoe soles. The obtained compound showed better mechanical performance than the one prepared using ground calcium. In conclusion, we can state that bCC can replace ground and precipitated calcium carbonate and has a higher stearate adsorbing capability. Moreover, they represent an environmentally friendly and sustainable source of calcium carbonate that organisms produce by high biological control over composition, polymorphism, and crystal texture. These features can be exploited for applications in fields where calcium carbonate with selected features is required.

The dynamic nature of natural and fatty acid modified calcite surfaces

Calcium carbonate, particularly in the form of calcite, is an abundant mineral widely used in both human-made products and biological systems. The calcite surface possesses a high surface energy, making it susceptible to the adsorption of organic contaminants. Moreover, the surface is also reactive towards a range of chemicals, including water. Consequently, studying and maintaining a clean and stable calcite surface is only possible under ultrahigh vacuum conditions and for limited amounts of time. When exposed to air or solution, the calcite surface undergoes rapid transformations, demanding a comprehensive understanding of the properties of calcite surfaces in different environments. Similarly, attention must also be directed towards the kinetics of changes, whether induced by fluctuating environments or at constant condition. All these aspects are encompassed in the expression "dynamic nature", and are of crucial importance in the context of the diverse applications of calcite. In many instances, the calcite surface is modified by adsorption of fatty acids to impart a desired nonpolar character. Although the binding between carboxylic acid groups and calcite surfaces is strong, the fatty acid layer used for surface modification undergoes significant alterations when exposed to water vapour and liquid water droplets. Therefore, it is also crucial to understand the dynamic nature of the adsorbed layer. This review article provides a comprehensive overview of the current understanding of both the dynamics of the calcite surface as well as when modified by fatty acid surface treatments.

Calcite Surfaces Modified with Carboxylic Acids (C2 to C18): Layer Organization, Wettability, Stability, and Molecular Structural Properties

A fundamental understanding of the interactions between mineral surfaces and amphiphilic surface modification agents is needed for better control over the production and uses of mineral fillers. Here, we controlled the carboxylic acid layer formation conditions on calcite surfaces with high precision via vapor deposition. The properties of the resulting carboxylic acid layers were analyzed using surface-sensitive techniques, such as atomic force microscopy (AFM), contact angle measurements, angle resolved X-ray photoelectron spectroscopy (XPS), and vibrational sum-frequency spectroscopy. A low wettability was achieved with long hydrocarbon chain carboxylic acids such as stearic acid. The stearic acid layer formed by vapor deposition is initially patchy, but with increasing vapor exposure time, the patches grow and condense into a homogeneous layer with a thickness close to that expected for a monolayer as evaluated by AFM and XPS. The build-up process of the layer occurs more rapidly at higher temperatures due to the higher vapor pressure. The stability of the deposited fatty acid layer in the presence of a water droplet increases with the chain length and packing density in the adsorbed layer. Vibrational sum frequency spectroscopy data demonstrate that the stearic acid monolayers on calcite have their alkyl chains in an all-trans conformation and are anisotropically distributed on the plane of the surface, forming epitaxial monolayers. Vibrational spectra also show that the stearic acid molecules interact with the calcite surface through the carboxylic acid headgroup in both its protonated and deprotonated forms. The results presented provide new molecular insights into the properties of adsorbed carboxylic acid layers on calcite.

Synergistic Influences of Stearic Acid Coating and Recycled PET Microfibers on the Enhanced Properties of Composite Materials

This study aims to produce novel composite artificial marble materials by bulk molding compound processes, and improve their thermal and mechanical properties. We employed stearic acid as an efficient surface modifying agent for CaCO₃ particles, and for the first time, a pretreated, recycled, polyethylene terephthalate (PET) fibers mat is used to reinforce the artificial marble materials. The innovative aspects of the study are the surface treatment of CaCO₃ particles by stearic acid. Stearic acid forms a monolayer shell, coating the CaCO₃ particles, which enhances the compatibility between the CaCO₃ particles and the matrix of the composite. The morphology of the composites, observed by scanning electron microscopy, revealed that the CaCO₃ phase was homogeneously dispersed in the epoxy matrix under the support of stearic acid. A single layer of a recycled PET fibers mat was pretreated and designed in the core of the composite. As expected, these results indicated that the fibers could enhance flexural properties, and impact strength along with thermal stability for the composites. This combination of a pretreated, recycled, PET fibers mat and epoxy/CaCO₃-stearic acid could produce novel artificial marble materials for construction applications able to meet environmental requirements.

A review of polymer nanohybrids for oil recovery

As oil fields go into their final stage of production, new technologies are necessary to sustain production and increase the recovery of the hydrocarbon. Chemical injection is an enhanced recovery technique, which focuses on increasing the effectiveness of waterfloods. However, the use of chemical flooding has been hampered by its relatively high cost and the adsorption of the injected chemicals onto the reservoir rocks. In recent years, nanofluids have been launched as an overall less expensive and more efficient alternative to other chemical agents. Nanoparticle inclusion is also proposed to mitigate polymer flooding performance limitations under harsh reservoir conditions. This review presents a comprehensive discussion of the most recent developments of polymer nanohybrids for oil recovery. First, the preparation methods of polymer nanohybrids are summarized and explained. Then, an explanation of the different mechanisms leading to improved oil recovery are highlighted. Finally, the current challenges and opportunities for future development and application of polymer nanohybrids for chemical flooding are identified.

Preparation of CaCO₃-TiO₂ Composite Particles and Their Pigment Properties

CaCO₃-TiO₂ composite particles were prepared with calcium carbonate (CaCO₃) and TiO₂ in stirred mill according the wet grinding method. The pigment properties, morphology, and structure of CaCO₃-TiO₂ composite particles and the interaction behaviors between CaCO₃ and TiO₂ particles were explored. In the CaCO₃-TiO₂ composite particles, TiO₂ is uniformly coated on the surface of CaCO₃ and the firm combination between CaCO₃ and TiO₂ particles is induced by the dehydration reaction of surface hydroxyl groups. CaCO₃-TiO₂ composite particles have similar pigment properties to pure TiO₂. The hiding power, oil absorption, whiteness and ultraviolet light absorption of composite particles are close to those of pure TiO₂. The application performance of CaCO₃-TiO₂ composite particles in the paint is consonant with their pigment properties. The contrast ratio of the exterior paint containing CaCO₃-TiO₂ composite particles is equivalent to that of the paint containing the same proportion of pure TiO₂.

Review on the Processing and Properties of Polymer Nanocomposites and Nanocoatings and Their Applications in the Packaging, Automotive and Solar Energy Fields

For the last decades, nanocomposites materials have been widely studied in the scientific literature as they provide substantial properties enhancements, even at low nanoparticles content. Their performance depends on a number of parameters but the nanoparticles dispersion and distribution state remains the key challenge in order to obtain the full nanocomposites' potential in terms of, e.g., flame retardance, mechanical, barrier and thermal properties, etc., that would allow extending their use in the industry. While the amount of existing research and indeed review papers regarding the formulation of nanocomposites is already significant, after listing the most common applications, this review focuses more in-depth on the properties and materials of relevance in three target sectors: packaging, solar energy and automotive. In terms of advances in the processing of nanocomposites, this review discusses various enhancement technologies such as the use of ultrasounds for in-process nanoparticles dispersion. In the case of nanocoatings, it describes the different conventionally used processes as well as nanoparticles deposition by electro-hydrodynamic processing. All in all, this review gives the basics both in terms of composition and of processing aspects to reach optimal properties for using nanocomposites in the selected applications. As an outlook, up-to-date nanosafety issues are discussed.

Competitive interactions and controlled release of a natural antioxidant from halloysite nanotubes

Halloysite nanotubes used as potential carrier material for a controlled release stabilizer in polyethylene were thoroughly characterized with several techniques including the measurement of specific surface area, pore volume and surface energy. The high surface energy of the halloysite results in the strong bonding of the additive to the surface. Dissolution experiments carried out with eight different solvents for the determination of the effect of solvent characteristics on the amount of irreversibly bonded quercetin proved that adsorption and dissolution depend on competitive interactions prevailing in the system. Solvents with low polarity dissolve only surplus quercetin adsorbed in multilayers. Polyethylene is a very apolar polymer forming weak interactions with every substance; quercetin dissolves into it from the halloysite surface only above a critical surface coverage. Stabilization experiments confirmed that strong adhesion prevents dissolution and results in limited stabilization efficiency. At larger adsorbed amounts better stability and extended effect were measured indicating dissolution and controlled release.

Polymer nanocomposites: structure, interaction, and functionality

This feature article discusses the main factors determining the properties of polymer nanocomposites with special attention paid to structure and interactions. Usually more complicated structure develops in nanocomposites than in traditional particulate filled polymers, and that is especially valid for composites prepared from plate-like nanofillers. Besides the usually assumed exfoliated/intercalated morphology, i.e. individual platelets and tactoids, such nanocomposites often contain large particles, and a network structure developing at large extent of exfoliation. Aggregation and orientation are the most important structural phenomena in nanotube or nanofiber reinforced composites, and ag-gregation is a major problem also in composites prepared with spherical particles. The surface characteristics of nanofillers and interactions are rarely determined or known; the related problems are discussed in the paper in detail. The surface of these reinforcements is modified practically always. The goal of the modification is to improve dispersion and/or adhesion in nanotube and spherical particle reinforced composites, and to help exfoliation in nanocomposites containing platelets. However, modification decreases surface energy often leading to decreased interaction with the matrix. Very limited information exists about interphase formation and the properties of the interphase in nanocomposites, although they must influence properties considerably. The properties of nanocomposites are usually far from the expectations, the main reason being insufficient homogeneity, undefined structure and improper adhesion. In spite of considerable difficulties nanocomposites have great potentials especially in functional applications. Several nanocomposite products are already used in industrial practice demonstrated by a few examples in the article.

On the coating of precipitated calcium carbonate with stearic acid in aqueous medium

A series of experimental precipitated calcium carbonates (PCCs) coated with commercial stearic acid (stearin), with the coating amount of stearin added to the PCC particles ranging from 3 to 13.5 wt %, were prepared in aqueous medium and characterized by Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). FTIR and TGA results indicated that only calcium stearate is present without any free stearic acid left on the surface of the produced PCCs. It was also found that the calcium stearate formed on the coated surface is partially chemisorbed and partially physisorbed. Interestingly, the surface coverage of the chemisorbed stearate, determined by the DSC technique in about 3.25 wt %, was much lower than the theoretical full monolayer coverage (4.17 wt %) for the same set of particles. This result was confirmed by determining the amount necessary to cover the filler with a full monolayer of surfactant by means of a dissolution method where the amount of dissolved surface agent, after the coating reaction, was measured by gas chromatography (GC). In other words, a complete chemisorbed monolayer on the surface cannot be reached, even in the presence of an amount of stearate ions far in excess compared to those required by the stoichiometry. This can be explained by considering that the coating in aqueous medium is quite different from solvent or dry coating, since the process is controlled by micelle adsorption, followed by the collapse of micelles into double or multiple layers during the drying stage.

Preparation and characterization of coverage-controlled CaCO3 nanoparticles

CaCO(3) nanoparticles were coated with stearate through a salt-exchange procedure. Their coverage had been successfully controlled by extraction in a Soxhlet apparatus, based on which a series of CaCO(3) nanoparticles were obtained with different surface coverages. They were characterized with thermogravimetric analysis, X-ray photoelectron spectroscopy and Fourier transform infrared spectroscopy. It was found that free stearate, intercalated stearate and chemically-bonded alkyl chains could be extracted sequentially with the Soxhlet apparatus. Thus, the coverages of CaCO(3) nanoparticles could be adjusted through carefully extracting the stearates from the CaCO(3) nanoparticles with multi-layer coverage. Spectroscopic results revealed that the alkyl chains tended to adopt an extended-chain conformation in the monolayer coverage as well as the bi-layer coverage, but less ordered conformation in partially-coated coverage and random orientation at the outmost surface of the coated nanoparticles.

Connecting the wetting and rheological behaviors of poly(dimethylsiloxane)-grafted silica spheres in poly(dimethylsiloxane) melts

Using dynamic light scattering, mechanical rheometry, and visual observation, the static wetting behavior of PDMS-grafted silica spheres (PDMS-g-silica) in PDMS melts is related to their rheology. A phase diagram is mapped out for a constant grafted chain length as a function of grafting density and free polymer chain length. The transition between stable and aggregated regions is determined optically and with dynamic light scattering. It is associated with a first-order wetting transition. In the stable region Newtonian behavior is observed for semidilute suspensions. The hydrodynamic brush thicknesses, deduced from viscosity measurements, correspond closely to values obtained from self-consistent field calculations for the various parameter values. At the transition, the brush collapses suddenly and shear-thinning and thixotropy appear. The rheology indicates a degree of aggregation that increases with increasing length of the free polymer, as suggested by the theory.

Surface characteristics of layered silicates: Influence on the properties of clay/polymer nanocomposites

A sodium montmorillonite and six organophilic montmorillonites coated with different surfactants were characterized in various ways in the study. Particle and surface characteristics were determined by nitrogen adsorption and inverse gas chromatography, respectively. The gallery structure of organophilic montmorillonite, the orientation of surfactants in the galleries, and surface coverage were estimated by X-ray diffraction measurements and model calculations. The effect of organophilization on the properties of polypropylene/clay composites was determined by the measurement of tensile properties. The results showed that the surface energy of uncoated layered silicates is large; thus, the forces keeping the layers together are very strong. The long chain surfactants used for the coating of montmorillonite orientate more or less parallel to the surface and usually cover the platelets in a single layer in commercial silicates. Surplus surfactant is not located in the galleries, but among the particles, and might influence the properties of composites negatively. Organophilization leads to the drastic decrease of surface free energy. Surface tension of all coated clays is practically the same, irrespective of the type of the surfactant used for treatment. Low surface energy leads to weaker forces between the layers, which might facilitate exfoliation. This effect can be further enhanced by the use of surfactants with two long aliphatic chains, one of which orientates vertically to the surface, leading to larger gallery distance. Polymer/silicate interaction also decreases as an effect of decreasing surface tension proved by the decrease of tensile yield stress of polypropylene/montmorillonite composites. Besides surface tension, the exfoliation of layered silicates is influenced by several other factors as well, like gallery distance, mutual solubility of the components, competitive adsorption, or possible chemical reactions.