Changes of the hole volume in model epoxy networks

Microstructural study of epoxy-based thermosets prepared by “classical” and cationic frontal polymerization

A microstructural study of bisphenol-A diglycidyl ether (BADGE), prepared via both “classical” and novel photo- and thermally-induced cationic frontal polymerization, can help to understand the relationships between the microstructure of epoxides and their material properties, as well as the propagation of frontal polymerization waves. Microstructural PALS characteristics, such as the ortho-positronium lifetime (τ_o-Ps), lifetime distribution, and void fraction, were investigated in relation to the extension of H bonds obtained from ATR/FTIR and the bulk density. The thermal profiles of differently-induced RICFP revealed that photo-triggered propagation is twice as fast as thermally-induced RICFP, with a comparable maximal reaction temperature (∼283 °C) and heat conductivity. Both RICFP-based samples, induced by UV light and heat, showed a lower τ_o-Ps, narrower lifetime distributions, and a reduced void fraction, in comparison to the “classical” cured anhydride-based epoxy sample. These may be the main factors which result in better material properties. In addition, both their radial and angular profiles of free volume fraction confirmed experimentally the rotational movement of the propagating frontal waves and their influence on the microstructural inhomogeneities, and the final material properties.

Epoxides prepared by cationic frontal polymerization have a greater reduced void fraction than “classically” cured samples revealing free-volume consequences of waves.

Corrosion protection and thermal and mechanical properties for epoxy–thiol–imidazole systems of improved performance

Epoxy–thiol–imidazole system is promising for microelectronic packaging areas, such as underfills and low-temperature fast curing adhesives, but there is little knowledge on the corrosion resistance of this system. In this article, the anticorrosion and thermal and mechanical properties were characterized by theoretical and experimental methods and were understood from a fundamental perspective of structure. The cure behaviors were evaluated by differential scanning calorimeter. The mechanical and thermal properties were characterized by dynamic mechanical, thermomechanical, and thermos-gravimetric methods. The water absorption process was monitored using gravimetric measurement. Results show that among compositions of variable thiol–epoxy molar ratios, the one with ratio 0.25 has the best anticorrosion property and improved mechanical property, as well as good water resistance at room temperature. Both the average tensile strength and modulus increased initially and then declined with the addition of thiol part, while the average peel strength increased to above thrice the value of that of neat epoxy–imidazole system for thiol–epoxy 1:1 system.

Influence of molecular weight between crosslinks on the mechanical properties of polymers formed via ring-opening metathesis

The apparent molecular weight between crosslinks (Mc,a) in a polymer network plays a fundamental role in the network mechanical response. We systematically varied Mc,a independent of strong noncovalent bonding by using ring-opening metathesis polymerization (ROMP) to co-polymerize dicyclopentadiene (DCPD) with a chain extender that increases Mc,a or a di-functional crosslinker that decreases Mc,a. We compared the ROMP series quasi-static modulus (E), tensile yield stress (σy), and fracture toughness (KIC and GIC) in the glassy regime with literature data for more polar thermosets. ROMP resins showed high KIC (>1.5 MPa m0.5), high GIC (>1000 J m-2), and 4-5 times higher high rate impact resistance than typical polar thermosets with similar Tg values (100 °C to 178 °C). The overall E values were lower for ROMP systems. The σy dependence on Mc,a and T-Tg for ROMP resins was qualitatively similar to more polar thermosets, but the overall σy values were lower. In contrast to more polar thermosets, the KIC and GIC values of the ROMP resins showed strong Mc,a and T-Tg dependence. High rate impact (∼104-105 s-1) trends were similar to the KIC and GIC behavior, but were also correlated to σy. Overall, a ductile failure mode was observed for quasi-static and high rate results for a linear ROMP polymer (Mc,a = 1506 g mol-1 due to chain entanglement), and this gradually transitioned to a fully brittle failure mode for highly crosslinked ROMP polymers (Mc,a ≤ 270 g mol-1). Molecular dynamics (MD) simulations showed that low Mc,a ROMP resins were more likely to form molecular scale nanovoids. The higher chain stiffness in low Mc,a ROMP resins inhibited stress relaxation in the vicinity of these nanovoids, which correlated with brittle mechanical responses. Overall, these differences in mechanical properties were attributed to the weak non-covalent interactions in ROMP resins.

Structure–Property Relationships in Epoxy-Amine Networks of Well-Controlled Architecture

Series of epoxy-amine networks of well-controlled architecture were prepared by varying (a) the chemical nature of both diepoxide and primary diamine, (b) the nature and relative amount of the difunctional amine co-hardener and (c) the stoichiometric ratio. The 22 systems under study here proved to be very suitable for establishing connections between network structure and various physical and mechanical properties including glass transition, primary and secondary mechanical relaxations, modulus in the glassy state, plasticization and antiplasticization effects, water uptake and development of residual stresses. Most of these relationships were based on the consideration of the cross-link density, which affects the properties to a larger extent than the chain flexibility.

Nanovoid formation and mechanics: a comparison of poly(dicyclopentadiene) and epoxy networks from molecular dynamics simulations

Protective equipment in civilian and military applications requires the use of polymer materials that are both stiff and tough over a wide range of strain rates. However, typical structural materials, like tightly cross-linked epoxies, are very brittle. Recent experiments demonstrated that cross-linked poly(dicyclopentadiene) (pDCPD) networks can circumvent this trade-off by providing structural properties such as a high glass transition temperature and glassy modulus, while simultaneously exhibiting excellent toughness and high-rate impact resistance. The greater performance of pDCPD was attributed to more facile plastic deformation and nano-scale void formation, but the chemical and structural mechanisms underlying this response were not clear. Here, we use atomistic molecular dynamics to compare the molecular- and chain-level properties of pDCPD and epoxy networks undergoing high strain rate deformation. We quantify the tensile modulus and yield strength of the networks as well as the prevalence and characteristics of nanovoids that form during deformation. Networks of similar molecular weight between cross-links are compared. Two key molecular-level properties are identified - monomer flexibility and polar chemistry - that influence the behavior of the networks. Increasing monomer flexibility reduces the modulus and yield strength, while strong non-covalent interactions (e.g., hydrogen bonds) that accompany polar moieties provide higher modulus and yield strength. The lack of strong non-covalent interactions in pDCPD was found to account for its lower modulus and yield strength compared to the epoxies. We examine the molecular-level properties of nanovoids, such as shape, alignment, and local stress distribution, as well as the local chemical environment, finding that nanovoid formation and growth are increased by the monomer rigidity but decreased by polar chemistry. As a result, the pDCPD network, which has a stiff chain backbone with nonpolar alkane chemistry, exhibits more and larger nanovoids that grow more readily during deformation, which could account for the higher toughness and more ductile behavior observed in pDCPD.