Coalescence in molten quiescent polymer blends

Closely Packed Conductive Droplets with Polygon-Like Patterns Confined at the Interface in Ternary Polymer Blends

This work reports on the formation of closely packed conductive droplets demonstrating polygon-like patterns at the interface in partially wetted ternary polymer systems prepared by melt blending and annealing treatment. The low-density polyethylene/poly(ether-block-amide)/poly(butylene-adipate-co-terephthalate) (LDPE/PEBA/PBAT) blend showed an intermediate partial wetting tendency where the interfacially localized conductive PEBA phase developed connected structure after blending but transformed into dispersed droplets upon annealing. The coalescence of the PEBA droplets appeared to be initiated by the Rayleigh-type instability in the thin PBAT film separating PEBA. However, the intrinsic coalescence rate of the PEBA droplets was very low due to the low interfacial tension of PEBA/PBAT. This slow coalescence of PEBA combined with the fast reduction in the interfacial area during annealing and the intermediate partial wetting state of the LDPE/PEBA/PBAT system resulted in a unique morphology of closely packed PEBA droplets with polygon-like patterns at a volume fraction of 50/10/40. Two other representative ternary polymer blends, LDPE/PEBA/polypropylene (PP) and compatibilized LDPE/PEBA/polystyrene (PS), with strong and weak partial wetting morphologies were also examined to highlight the mechanism for the morphology development in the LDPE/PEBA/PBAT blend.

Partial to complete wetting transitions in immiscible ternary blends with PLA: the influence of interfacial confinement

In this study it is shown that the three different intermediate phases in melt blended ternary PLA/PHBV/PBS, PLA/PBAT/PE and PLA/PE/PBAT systems all demonstrate partial wetting, but have very different wetting behaviors as a function of composition and annealing. The interfacial tension of the various components, their spreading coefficients and the contact angles of the confined partially wet droplets at the interface are examined in detail. A wetting transition from partially wet droplets to a complete layer at the interface is observed for both PHBV and PBAT by increasing the concentration and also by annealing. In contrast, in PLA/PE/PBAT, the partially wet droplets of PE at the interface of PLA/PBAT coalesce and grow in size, but remain partially wet even at a high PE concentration of 20% and after 30 min of quiescent annealing. The dewetting speed of the intermediate phase is found to be the principal factor controlling these wetting transitions. This work shows the significant potential for controlled wetting and structuring in ternary polymer systems.

Suppressing phase coarsening in immiscible polymer blends using nano-silica particles located at the interface

Coalescence suppressing effect of nanoparticles at the interface of polymer blends.

Suppression of phase coarsening in immiscible, co-continuous polymer blends under high temperature quiescent annealing

The properties of polymer blends greatly depend on the morphologies formed during processing, and the thermodynamic non-equilibrium nature of most polymer blends makes it important to maintain the morphology stability to ensure the performance stability of structural materials. Herein, the phase coarsening of co-continuous, immiscible polyamide 6 (PA6)-acrylonitrile-butadiene-styrene (ABS) blends in the melt state was studied and the effect of introduction of nano-silica particles on the stability of the phase morphology was examined. It was found that the PA6-ABS (50/50 w) blend maintained the co-continuous morphology but coarsened severely upon annealing at 230 °C. The coarsening process could be divided into two stages: a fast coarsening process at the initial stage of annealing and a second coarsening process with a relatively slow coarsening rate later. The reduction of the coarsening rate can be explained from the reduction of the global curvature of the interface. With the introduction of nano-silica, the composites also showed two stages of coarsening. However, the coarsening rate was significantly decreased and the phase morphology was stabilized. Rheological measurements indicated that a particle network structure was formed when the concentration of nano-silica particles was beyond 2 wt%. The particle network inhibited the movement of molecular chains and thus suppressed the coarsening process.

Foaming behavior of microcellular thermoplastic olefin blends

The influence of reactive compatibilization on the foaming behavior of thermoplastic olefin blends of polypropylene and a metallocene-catalyzed ethylene octene copolymer was investigated. A batch setup was used to foam the samples using carbon dioxide as blowing agent. Solubility measurements were performed to determine the relative amount of gas concentration in the pressurized polymers before foaming. A microscopic method based on the back-scattered electron imaging technique was used to determine the respective locations of the bubbles and the dispersed elastomeric domains in the polypropylene matrix. It was shown that the bubbles are preferentially formed in the dispersed elastomeric domains. A clear relationship was established between the microstructure of the blends prepared with different levels of compatibilizer and the final cellular morphology of the microcellular thermoplastic olefin foams. The initial morphology of the blends was also altered by quiescent coarsening as well as shear-induced phase coalescence, and the impact of the morphological transitions on the cellular structure of the resulting foams was investigated. Dynamic shear and transient measurements of elongation were performed to characterize the viscoelastic behavior of the thermoplastic olefins. It was shown that the addition of a compatibilizer resulted in enhanced viscoelastic properties at low frequencies as well as increased levels of strain hardening, especially at low strain rates. The reactive compatibilization could significantly improve the melt foamability through control of the blend microstructure as well as enhancement of the melt rheological properties.

MORPHOLOGY AND RHEOLOGY OF NONREACTIVE AND REACTIVE EPDM/PP BLENDS IN TRANSIENT SHEAR FLOW: PLASTICIZED VERSUS NONPLASTICIZED BLENDS

Both nonplasticized and plasticized ethylene-propylene-diene-terpolymer/polypropylene (EPDM/PP) based thermoplastic elastomers (TPEs) were prepared in the presence and absence of a curing system (i.e., reactive vs nonreactive TPEs). The nonlinear viscoelastic behavior and morphology evolution of these blends were investigated through single and multiple start-up transient experiments to find out the effects of composition, plasticizer, and the presence of the curing system in a homogeneous shear flow field. Due to the highly elastic nature of the elastomeric component, the shear rate was set to 0.1 s−1 and in the case of multiple start-up experiments a 10 min rest time was set between consecutive shearing cycles. The specific interfacial area (Q) of the TPEs was analyzed prior and after shearing and subsequently correlated to the corresponding rheological response of these blends. The magnitude and the width of the stress overshoot were correlated to the morphology of the blends, elastomer content, the presence of plasticizer and curing system. The presence of a plasticizer (paraffinic oil) drastically decreased the viscosity and elasticity of both neat polymers and consequently the resulting TPEs; and it further reduced the initial curing rate of the elastomeric component at the early shearing stage of the reactive TPEs. Moreover, the plasticization promoted swelling and coalescence, enlarging the size of the polymeric domains, and decreasing the specific interfacial area. Furthermore, the in situ curing reaction in the reactive TPE blends resulted in less elongated polymeric domains with an irregular and larger interface compared to the nonreactive blends. A phase inverted morphology has also been observed for nonplasticized high elastomer content reactive TPEs sheared for long periods. The obtained experimental morphology data of the nonreactive blends subjected to multiple start-up experiments was fairly well predicted using a phenomenological model proposed by Lee and Park [J. Rheo. 38(5), 1994].

Macroporous poly(l-lactide) of controlled pore size derived from the annealing of co-continuous polystyrene/poly(l-lactide) blends

A detailed study on the static annealing of co-continuous polystyrene/poly(L-lactide) (PLLA) blends is presented. The effects of temperature, time at temperature, viscosity of the phases and interfacial modification on the coarsening of the blend are discussed. In this paper, polystyrene and PLLA are blended at compositions of 50/50 and 60/40 to form co-continuous morphologies. These co-continuous morphologies are coarsened under quiescent annealing conditions, and the subsequent removal of the polystyrene phase leaves a macroporous PLLA structure. The microstructure is analyzed using three different techniques: the BET nitrogen adsorption technique, mercury intrusion porosimetry and SEM combined with image analysis. It is shown that static annealing can be used to generate a series of co-continuous networks with controlled pore sizes ranging from 1 to hundreds of microns. A non-linear pore size growth rate is observed for these systems due to the degradation of PLLA and this study indicates that controlled degradation can be used as an additional tool for morphology control. Compatibilized polystyrene/PLLA blends demonstrate significantly reduced coarsening effects due to the reduction of interfacial tension. The coarsening rate of the co-continuous structure was examined in terms of the pore size, R and this growth rate is discussed in terms of a previously proposed coarsening mechanism. This approach is a route towards the preparation of a macroporous PLLA structure with pore sizes in the range required for scaffolds for tissue regeneration.