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Patil GN, Gnanasundaram N. Energy-saving investigation of vacuum reactive distillation for the production of ethyl acetate. CHEMICAL PRODUCT AND PROCESS MODELING 2022. [DOI: 10.1515/cppm-2021-0060] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/15/2022]
Abstract
Abstract
Ethyl acetate (EtAc) reactive distillation (RD) configurations often use atmospheric pressure, and this operating pressure can be reduced further to conserve energy based on the condenser cooling water temperature. Using the Aspen Plus simulator, two proposed configurations, RD column with stripper and pressure swing reactive distillation (PSRD), were simulated at lower operating pressure. The impact of RD column operating pressure on total energy usage and total annual cost (TAC) was studied. All design parameters were optimized using sequential iterative optimization procedures and sensitivity analysis to minimize the energy cost while maintaining the required product purity at 99.99%. The simulation results showed that the RD column with a stripper is better than PSRD with a saving of 23.17% in TAC and 31.53% in the specific cost of EtAc per kg. Compared to literature results, the proposed configurations have lower reboiler duty requirements and lower cost per kg of EtAc.
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Affiliation(s)
- Ganesh N. Patil
- Mechanical & Industrial Engineering Department , College of Engineering, National University of Science and Technology , Muscat , Oman
- School of Chemical Engineering, VIT University , Vellore , Tamil Nadu 632014 , India
| | - Nirmala Gnanasundaram
- School of Chemical Engineering, VIT University , Vellore , Tamil Nadu 632014 , India
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Singh D, Gupta RK, Kumar V. Simulation studies on homogenously catalyzed finishing reactive distillation for ethyl acetate production. CHEM ENG COMMUN 2020. [DOI: 10.1080/00986445.2019.1574766] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
Affiliation(s)
- Damandeep Singh
- IOL Chemicals and Pharmaceuticals Ltd., Barnala, Punjab, India
| | - Raj Kumar Gupta
- Department of Chemical Engineering, Thapar Institute of Engineering and Technology, Patiala, India
| | - Vineet Kumar
- Department of Chemical Engineering, Indian Institute of Technology (ISM), Dhanbad, India
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Lomelí-Rodríguez M, Rivera-Toledo M, López-Sánchez JA. Process Intensification of the Synthesis of Biomass-Derived Renewable Polyesters: Reactive Distillation and Divided Wall Column Polyesterification. Ind Eng Chem Res 2017. [DOI: 10.1021/acs.iecr.6b04806] [Citation(s) in RCA: 10] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Mónica Lomelí-Rodríguez
- Stephenson Institute for Renewable Energy, Department of Chemistry, University of Liverpool, Crown Street, Liverpool, L69 7ZD, U.K
| | - Martín Rivera-Toledo
- Departamento
de Ingeniería y Ciencias Químicas, Universidad Iberoamericana, Prolongación Paseo de la Reforma 880, Ciudad de México, 01219 México
| | - José A. López-Sánchez
- Stephenson Institute for Renewable Energy, Department of Chemistry, University of Liverpool, Crown Street, Liverpool, L69 7ZD, U.K
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Mansouri SS, Huusom JK, Gani R, Sales-Cruz M. Systematic integrated process design and control of binary element reactive distillation processes. AIChE J 2016. [DOI: 10.1002/aic.15322] [Citation(s) in RCA: 43] [Impact Index Per Article: 5.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
- Seyed Soheil Mansouri
- Dept. of Chemical and Biochemical Engineering; Technical University of Denmark; Søltofts Plads, Building 229 DK-2800 Kongens Lyngby Denmark
| | - Jakob Kjøbsted Huusom
- Dept. of Chemical and Biochemical Engineering; Technical University of Denmark; Søltofts Plads, Building 229 DK-2800 Kongens Lyngby Denmark
| | - Rafiqul Gani
- Dept. of Chemical and Biochemical Engineering; Technical University of Denmark; Søltofts Plads, Building 229 DK-2800 Kongens Lyngby Denmark
| | - Mauricio Sales-Cruz
- Dept. de Procesos y Tecnología; Universidad Autónoma Metropolitana-Cuajimalpa; Artificios No. 40 C.P. 01120 Ciudad de México Mexico
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Singh D, Gupta RK, Kumar V. Simulation of a plant scale reactive distillation column for esterification of acetic acid. Comput Chem Eng 2015. [DOI: 10.1016/j.compchemeng.2014.11.007] [Citation(s) in RCA: 15] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Srinivas S, Mahajani SM, Malik RK. Reactive Distillation for Fischer−Tropsch Synthesis: Feasible Solution Space. Ind Eng Chem Res 2010. [DOI: 10.1021/ie100106u] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Seethamraju Srinivas
- Department of Chemical Engineering, Indian Institute of Technology, Powai, Mumbai, 400076, India
| | - Sanjay M. Mahajani
- Department of Chemical Engineering, Indian Institute of Technology, Powai, Mumbai, 400076, India
| | - Ranjan K. Malik
- Department of Chemical Engineering, Indian Institute of Technology, Powai, Mumbai, 400076, India
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QI ZHIWEN, YE YINMEI, ZHANG RUISHENG, YU ZUNHONG. SIMULATION OF STEADY DISTILLATION PROCESS ACCOMPANIED WITH MULTIPLE CHEMICAL EQUILIBRIUM REACTIONS BASING ON TRANSFORMED VARIABLES. CHEM ENG COMMUN 2007. [DOI: 10.1080/00986440008912202] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
Affiliation(s)
- ZHIWEN QI
- a Department of Chemical Engineering , East China University of Science and Technology , Shanghai, 200237, China
| | - YINMEI YE
- a Department of Chemical Engineering , East China University of Science and Technology , Shanghai, 200237, China
| | - RUISHENG ZHANG
- a Department of Chemical Engineering , East China University of Science and Technology , Shanghai, 200237, China
| | - ZUNHONG YU
- a Department of Chemical Engineering , East China University of Science and Technology , Shanghai, 200237, China
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de la Fuente RLN, Tlacuahuac AF. Optimal Start-Up and Product Transition Policies of a Reactive Distillation Column. Ind Eng Chem Res 2007. [DOI: 10.1021/ie061312z] [Citation(s) in RCA: 10] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Rodrigo López-Negrete de la Fuente
- Departamento de Ingeniera y Ciencias Químicas, Universidad Iberoamericana, Prolongación Paseo de la Reforma 880, México DF, 01210, México
| | - Antonio Flores Tlacuahuac
- Departamento de Ingeniera y Ciencias Químicas, Universidad Iberoamericana, Prolongación Paseo de la Reforma 880, México DF, 01210, México
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Hoffmaster WR, Hauan S. Using feasible regions to design and optimize reactive distillation columns with ideal VLE. AIChE J 2006. [DOI: 10.1002/aic.10765] [Citation(s) in RCA: 14] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
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Omota F, Dimian AC, Bliek A. Fatty acid esterification by reactive distillation. Part 1: equilibrium-based design. Chem Eng Sci 2003. [DOI: 10.1016/s0009-2509(03)00165-9] [Citation(s) in RCA: 65] [Impact Index Per Article: 3.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Peng J, F. Edgar T, Bruce Eldridge R. Dynamic rate-based and equilibrium models for a packed reactive distillation column. Chem Eng Sci 2003. [DOI: 10.1016/s0009-2509(03)00103-9] [Citation(s) in RCA: 42] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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Mohl K, Kienle A, Sundmacher K, Gilles E. A theoretical study of kinetic instabilities in catalytic distillation processes: influence of transport limitations inside the catalyst. Chem Eng Sci 2001. [DOI: 10.1016/s0009-2509(01)00243-3] [Citation(s) in RCA: 12] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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Baur R, Taylor R, Krishna R. Dynamic behaviour of reactive distillation columns described by a nonequilibrium stage model. Chem Eng Sci 2001. [DOI: 10.1016/s0009-2509(00)00496-6] [Citation(s) in RCA: 20] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/18/2022]
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Baur R, Taylor R, Krishna R. Dynamic behaviour of reactive distillation tray columns described with a nonequilibrium cell model. Chem Eng Sci 2001. [DOI: 10.1016/s0009-2509(00)00401-2] [Citation(s) in RCA: 11] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Hauan S, Westerberg AW, Lien KM. Phenomena-based analysis of fixed points in reactive separation systems. Chem Eng Sci 2000. [DOI: 10.1016/s0009-2509(99)00392-9] [Citation(s) in RCA: 39] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
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Giessler S, Danilov RY, Pisarenko RY, Serafimov LA, Hasebe S, Hashimoto I. Feasibility Study of Reactive Distillation Using the Analysis of the Statics. Ind Eng Chem Res 1998. [DOI: 10.1021/ie980277w] [Citation(s) in RCA: 30] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- S. Giessler
- Department of Chemical Engineering, Kyoto University, Kyoto 606-8501, Japan, and Lomonosov Academy of Fine Chemical Technology, 117571 Vernadskogo prospect, 86 Moscow, Russia
| | - R. Y. Danilov
- Department of Chemical Engineering, Kyoto University, Kyoto 606-8501, Japan, and Lomonosov Academy of Fine Chemical Technology, 117571 Vernadskogo prospect, 86 Moscow, Russia
| | - R. Y. Pisarenko
- Department of Chemical Engineering, Kyoto University, Kyoto 606-8501, Japan, and Lomonosov Academy of Fine Chemical Technology, 117571 Vernadskogo prospect, 86 Moscow, Russia
| | - L. A. Serafimov
- Department of Chemical Engineering, Kyoto University, Kyoto 606-8501, Japan, and Lomonosov Academy of Fine Chemical Technology, 117571 Vernadskogo prospect, 86 Moscow, Russia
| | - S. Hasebe
- Department of Chemical Engineering, Kyoto University, Kyoto 606-8501, Japan, and Lomonosov Academy of Fine Chemical Technology, 117571 Vernadskogo prospect, 86 Moscow, Russia
| | - I. Hashimoto
- Department of Chemical Engineering, Kyoto University, Kyoto 606-8501, Japan, and Lomonosov Academy of Fine Chemical Technology, 117571 Vernadskogo prospect, 86 Moscow, Russia
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Sneesby M, Tadé M, Smith T. Multiplicity and Pseudo-Multiplicity in MTBE and ETBE Reactive Distillation. Chem Eng Res Des 1998. [DOI: 10.1205/026387698525009] [Citation(s) in RCA: 26] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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Rapmund P, Sundmacher K, Hoffmann U. Multiple Steady States in a Reactive Distillation Column for the Production of the Fuel Ether TAME Part II: Experimental Validation. Chem Eng Technol 1998. [DOI: 10.1002/(sici)1521-4125(199802)21:2<136::aid-ceat136>3.0.co;2-4] [Citation(s) in RCA: 22] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
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Hauan S, Schrans SM, Lien KM. Dynamic Evidence of the Multiplicity Mechanism in Methyl tert-Butyl Ether Reactive Distillation. Ind Eng Chem Res 1997. [DOI: 10.1021/ie970237c] [Citation(s) in RCA: 16] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- S. Hauan
- Department of Chemical Engineering, Norwegian University of Science and Technology (NTNU), N-7034 Trondheim, Norway, and Shell Research and Technology Centre Amsterdam, Shell International Oil Products BV, Badhuisweg 3, 1031 CM Amsterdam, The Netherlands
| | - S. M. Schrans
- Department of Chemical Engineering, Norwegian University of Science and Technology (NTNU), N-7034 Trondheim, Norway, and Shell Research and Technology Centre Amsterdam, Shell International Oil Products BV, Badhuisweg 3, 1031 CM Amsterdam, The Netherlands
| | - K. M. Lien
- Department of Chemical Engineering, Norwegian University of Science and Technology (NTNU), N-7034 Trondheim, Norway, and Shell Research and Technology Centre Amsterdam, Shell International Oil Products BV, Badhuisweg 3, 1031 CM Amsterdam, The Netherlands
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Mohl K, Kienle A, Gilles E, Rapmund P, Sundmacher K, Hoffmann U. Nonlinear dynamics of reactive distillation processes for the production of fuel ethers. Comput Chem Eng 1997. [DOI: 10.1016/s0098-1354(97)87631-4] [Citation(s) in RCA: 9] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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Pérez Cisneros E, Gani R, Michelsen M. Reactive separation systems—I. Computation of physical and chemical equilibrium. Chem Eng Sci 1997. [DOI: 10.1016/s0009-2509(96)00424-1] [Citation(s) in RCA: 70] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
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