Kinetics of a non-catalytic slurry reaction: Reaction of acetylene with cuprous oxide suspended in water

Facile one-pot synthesis of CuO-Bi2O3/MgAl2O4 catalyst and its performance in the ethynylation of formaldehyde

The CuO-Bi2O3/MgAl2O4 catalyst was synthesized via one-pot synthesis and used to catalyze formaldehyde (HCHO) ethynylation. Coprecipitation using Cu2+, Bi3+, Mg2+, and Al3+ nitrates and NaOH generated Cu and Bi oxides and spinel MgAl2O4 phase. The catalyst precursor was calcined at 450 °C. The catalytic performance of CuO-Bi2O3/MgAl2O4 in the synthesis of 1,4-butynediol via HCHO ethynylation was investigated. The presence of a new spinel phase enhanced the acid-base properties on the catalyst surface and prevented the aggregation of CuO particles. These properties resulted in improved CuO dispersion during calcination and CuO particle growth suppression, affording smaller CuO crystals. The MgAl2O4 support facilitated the reduction of Cu2+ to Cu+ and formation of abundant active species during the reaction. The catalyst exhibited abundant weakly basic, fewer strongly basic, and least acidic sites, which facilitated the adsorption of HCHO and acetylene. The catalytic performance of CuO-Bi2O3/MgAl2O4 demonstrated 97 % conversion and 80 % selectivity after the online monitoring of the ethynylation reaction for 6 h. The leaching of Cu during the reaction, as analyzed by inductively coupled plasma spectroscopy, was extremely low. Moreover, conversion and selectivity did not substantially change after eight cycles. In addition, the catalyst exhibited superior activity and long-term stability in the ethynylation reaction.

Reaction mechanism of the ethynylation of formaldehyde on copper terminated Cu2O(100) surfaces: a DFT study

1,4-Butanediol (BDO) is an important chemical raw material for a series of high-value-added products. And the ethynylation of formaldehyde is the key step for the production of BDO by the Reppe process. However, little work has been done to reveal the reaction mechanism. In this work, the reaction mechanism for the ethynylation of formaldehyde process on copper-terminated Cu2O(100) surfaces was investigated with density functional theory (DFT). The reaction network of the ethynylation of formaldehyde was constructed first and the adsorption properties of the related species were calculated. Then the energy barrier and reaction energy of the related reactions and the geometric configuration were calculated. It is a consecutive reaction including two processes. For the propargyl alcohol (PA) formation process, the most favorable pathway is the direct addition of acetylene to formaldehyde followed by a hydrogen transfer reaction. And the rate control step is the hydrogen transfer reaction with an energy barrier of 1.43 eV. For the 1,4-butynediol (BYD) formation process, the most competitive pathway is the addition of PA to CH2OH, including formaldehyde hydrogenation to form CH2OH, coupling addition, and dehydrogenation reaction. The rate control step of this pathway is the dehydrogenation reaction with an energy barrier of 1.51 eV.

Enhancement of Cu+ stability under a reducing atmosphere by the long-range electromagnetic effect of Au

In conventional thermocatalytic reactions under a reducing atmosphere, stabilization of the active Cu⁺ component and inhibition of over-reduction into metallic Cu⁰ are extremely challenging. In this study, Au@Cu₂O core-shell nano-catalysts with different Cu₂O shell thicknesses were synthesized, and the effect of the Au nano-core on Cu⁺ stability under a reducing atmosphere and the catalytic performance of Cu⁺ in the ethynylation of formaldehyde were investigated. The Au nano-core facilitates Cu₂O dispersion and leads to an increase of 0.2-0.5 eV in electron binding energies of Cu₂O and Cu₂C₂ in the range of 27-55 nm, attributed to the long-range electromagnetic effect of Au NPs. Specifically, active Cu⁺ centers exhibit high stability under a reducing atmosphere due to the long-range electromagnetic effect of the Au nano-core. In the ethynylation of formaldehyde as a probe reaction, Cu⁺/(Cu⁰ + Cu⁺) on Au@Cu₂O catalysts remained at 88-91%. The catalytic performance in the ethynylation of formaldehyde revealed that the introduction of an Au nano-core into Cu-based catalysts increased the TOF from 0.37 to 0.7 h^-1, and decreased the activation energy from 42.6 to 38.1 kJ mol^-1. Additionally, the Cu⁺/(Cu⁰ + Cu⁺) ratios and the catalytic performance in the ethynylation of formaldehyde (BD yield = 65%, BD selectivity = 95%) on Au@Cu₂O catalysts remained constant after nine cycles, while pure Cu₂O readily deactivated due to the dramatically reduced Cu⁺/(Cu⁰ + Cu⁺) ratios and carbyne deposition. In summary, Cu⁺ in Cu-based catalysts showed high catalytic activity and stability during the ethynylation of formaldehyde due to the long-range electromagnetic effect of the Au nano-core.