Effect of cold rolling on the magnetic susceptibility of Zr-14Nb alloy

Evaluation of cytocompatibility and osteoconductivity of Zr-14Nb-5Ta-1Mo alloy with MC3T3-E1 cells

The cytocompatibility and osteoconductivity of the Zr-14Nb-5Ta-1Mo alloy were investigated using a mouse osteoblastic cell line (MC3T3-E1) to promote the application of this newly developed alloy in dental/medical treatment. The initial cell-attached morphology was visualized by fluorescent staining, and cells cultured on the Zr alloy showed similar cell adhesion behavior to cells cultured on titanium (Ti). In our 5-day proliferation investigation, similar cell numbers were obtained with both Zr alloy and Ti. These results indicate that the cytocompatibility of Zr alloy is similar to that of Ti. In addition, the similar results in the evaluation of alkaline phosphatase (ALP) activity and staining of deposited calcium using alizarin red S with both Zr alloy and Ti indicated that the osteoconductivity of the Zr alloy is similar to that of Ti. Our results prove the good cytocompatibility and osteoconductivity of the Zr-14Nb-5Ta-1Mo alloy, enabling its promotion for use in dental/medical applications.

Metastable Zr-Nb alloys for spinal fixation rods with tunable Young's modulus and low magnetic resonance susceptibility

Good ductility, low magnetic susceptibility, and tunable Young's modulus are highly desirable properties for materials usage as spinal fixation rods. In this study, the effects of niobium content on the microstructure, magnetic susceptibility, and mechanical properties of Zr-xNb (13≤x≤23wt%) alloys were investigated. For the Zr-15Nb and Zr-17Nb alloys, a remarkable increase in Young's modulus was achieved due to the occurrence of deformation-induced ω phase transformation. This was the result of the competition of two factors associated with the Nb content: an increase of the stability of β phase and a decrease of the amount of athermal ω phase with increasing Nb content. When the Nb content was 15% or 17%, the amount of deformation-induced ω phase was maximum. Moreover, the magnetic susceptibility decreased with the deformation-induced β→ω phase transformation, and the Zr-17Nb alloy with apparent kink bands exhibited a smaller amount of springback than the Zr-15Nb alloy with {332} 〈113〉 mechanical twins. Furthermore, the ions released from the Zr-xNb alloys in accelerated immersion tests were at a very low level. The combination of low initial Young's modulus, and its remarkable variation induced by deformation, low magnetic susceptibility, good ductility, and smaller springback make the Zr-17Nb alloy a potential candidate for spinal fixation rods.

STATEMENT OF SIGNIFICANCE

For the rods of spinal fixation devices, it is important but difficult to lower the springback for bending formativeness while keeping the low initial Young's modulus for biocompatibility and lower the magnetic susceptibility for postoperative examination simultaneously. In this study, Zr-17Nb alloy was successfully developed via deformation-induced ω phase transformation during loading, simultaneously meeting the abovementioned properties for spinal fixation rods.

MRI compatibility of several early transition metal based alloys and its influencing factors

Magnetic resonance imaging (MRI) compatibility of three early transition metal (ETM) based alloys was assessed in vitro with agarose gel as a phantom, including Zr-20Nb, near-equiatomic (TiZrNbTa)₉₀ Mo₁₀ and Nb-60Ta-2Zr, together with pure tantalum and L605 Co-Cr alloy for comparison. The artifact extent in the MR image was quantitatively characterized according to the maximum area of 2D images and the total volume in reconstructed 3D images with a series of slices under acquisition by fast spin echo (FSE) sequence and gradient echo (GRE) sequence. It was indicated that the artifacts extent of L605 Co-Cr alloy with a higher magnetic susceptibility (χ_v ) was approximately 3-fold greater than that of the ETM-based alloys with χ_v in the range of 160-250 ppm. In the ETM group, the MRI compatibility of the materials can be ranked in a sequence of Zr-20Nb, pure tantalum, (TiZrNbTa)₉₀ Mo₁₀ and Nb-60Ta-2Zr. In addition, using a rabbit cadaver with the implanted tube specimens as a model for ex vivo assessment, it was confirmed that the artifact severity of Nb-60Ta-2Zr alloy is significantly reduced in comparison with the L605 alloy. © 2017 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 106B: 377-385, 2018.

Magnetic susceptibility, artifact volume in MRI, and tensile properties of swaged Zr-Ag composites for biomedical applications

Zr-Ag composites were fabricated to decrease the magnetic susceptibility by compensating for the magnetic susceptibility of their components. The Zr-Ag composites with a different Zr-Ag ratio were swaged, and their magnetic susceptibility, artifact volume, and mechanical properties were evaluated by magnetic balance, three-dimensional (3-D) artifact rendering, and a tensile test, respectively. These properties were correlated with the volume fraction of Ag using the linear rule of mixture. We successfully obtained the swaged Zr-Ag composites up to the reduction ratio of 96% for Zr-4, 16, 36, 64Ag and 86% for Zr-81Ag. However, the volume fraction of Ag after swaging tended to be lower than that before swaging, especially for Ag-rich Zr-Ag composites. The magnetic susceptibility of the composites linearly decreased with the increasing volume fraction of Ag. No artifact could be estimated with the Ag volume fraction in the range from 93.7% to 95.4% in three conditions. Young's modulus, ultimate tensile strength (UTS), and 0.2% yield strength of Zr-Ag composites showed slightly lower values compared to the estimated values using a linear rule of mixture. The decrease in magnetic susceptibility of Zr and Ag by alloying or combining would contribute to the decrease of the Ag fraction, leading to the improvement of mechanical properties.

Differences in the calcification of preosteoblast cultured on sputter-deposited titanium, zirconium, and gold

In this study, osteogenic differentiation and calcification of preosteoblast (MC3T3-E1) cultured on sputter-deposited titanium (Ti), zirconium (Zr), and gold (Au) on cover glasses were evaluated to understand the differences in bone formation ability among these three metals; these metals show the same high corrosion resistance, but Ti and Zr are covered by surface passive oxide film while Au is not covered by the oxide film. Ti and Zr promoted cellular proliferation without osteogenic differentiation. Cells cultured on Ti and Zr expressed higher levels of Runx2, Col1α1, and Akp2 at an earlier stage, which indicated faster promotion of osteogenic differentiation, as compared to those cultured on Au. Moreover, after 21 days of culture, the Bglap1 and Ifitm5 expression peaks in cells cultured on Ti and Zr were higher than those in cells cultured on Au, which indicated faster promotion of calcification. Cells cultured on Ti showed an advantage in osteogenic differentiation at an early stage, while cells on Zr showed better calcification promotion with a long-term culture. The amount of extracellular calcified deposits was in good agreement with the gene expression results. On the other hand, the intracellular calcium content of cells on Au specimens was higher than that of cells on Ti and Zr specimens. The results indicate that preosteoblasts on Ti and Zr showed faster osteogenic differentiation and calcification than those on Au, whereas Au improved the intracellular calcium content. © 2015 Wiley Periodicals, Inc. J Biomed Mater Res Part A: 104A: 639-651, 2016.

Evaluation of the shear bond strength of dental porcelain and the low magnetic susceptibility Zr-14Nb alloy

The aim of this study was to investigate the bond strength of dental porcelain and the preheated Zr-14Nb alloy, and compare this strength with that of titanium. White oxide layers, which were predominantly composed of monoclinic zirconia, were formed on the preheated sample groups, and exhibited a greater roughness than the control samples. At the metal-ceramic interface, a greater Nb diffusion range was observed than in the control samples. The bond strengths of the samples subjected to 20min preheating treatment were the lowest (33.6 ± 3.2 MPa), which may be ascribed to the formation of a brittle thick oxide layer under excessive heat treatment. The samples subjected to this heat treatment for 5 min exhibited the highest mean bond strength (43.7 ± 5.9 MPa), which was significantly higher than that of titanium (35.3 ± 3.5 MPa). Thus, the Zr-14Nb alloy is a promising candidate for fixed dental prosthesis, as long as the appropriate treatment conditions are adopted.

Surface characteristics and castability of Zr-14Nb alloy dental castings

The purpose of this study was to evaluate mechanical properties, surface characteristics and castability of Zr-14Nb dental castings. The mean 0.2% proof and ultimate tensile strengths of Zr-14Nb were approximately 68% and 76% those of Ti-6Al-7Nb, respectively, while they were comparable to Co-29Cr-6Mo. Elongation of Zr-14Nb was the highest of all alloys tested. The hardened reaction layer was formed on the surfaces of the Zr-14Nb castings. The layer consisted of oxygen and aluminum originating form investment. The castability of Zr-14Nb was comparable to that of Ti-6Al-7Nb. Dental castings of Zr-14Nb reveal mechanical properties that were within the range of the other dental alloys. Further improvements in castability and minimization of the surface reaction layer are needed for applications in dental prostheses.

Formation of white oxide layer on Zr-14Nb alloy using thermal treatment

This study aimed to develop a novel abutment material with good esthetic and mechanical properties by producing a white oxide layer on a zirconium-14 mass% niobium (Zr-14Nb) alloy substrate using a thermal oxidation process. Oxidation temperatures ranged 700-1000°C and oxidation time ranged 30-180 min. The color of the oxide layer varied depending on temperature and time. A white oxide layer was obtained under appropriate conditions. The oxide layer thickness increased with increased temperature and time, as revealed by scanning electron microscopy with energy-dispersive X-ray spectroscopy. Moreover, X-ray diffraction and X-ray photoelectron spectroscopy revealed that the oxide layer was predominantly monoclinic ZrO2, tetragonal ZrO2, and Nb2O5. The oxide layer revealed good abrasion resistance and high adhesion to the substrate. This novel process for producing white materials with good mechanical properties will be useful for abutments and prostheses in dental implant treatment.

Screening on binary Zr-1X (X = Ti, Nb, Mo, Cu, Au, Pd, Ag, Ru, Hf and Bi) alloys with good in vitro cytocompatibility and magnetic resonance imaging compatibility

In this study, the microstructures, mechanical properties, corrosion behaviors, in vitro cytocompatibility and magnetic susceptibility of Zr-1X alloys with various alloying elements, including Ti, Nb, Mo, Cu, Au, Pd, Ag, Ru, Hf and Bi, were systematically investigated to explore their potential use in biomedical applications. The experimental results indicated that annealed Zr-1X alloys consisted entirely or primarily of α phase. The alloying elements significantly increased the strength and hardness of pure Zr and had a relatively slight influence on elastic modulus. Ru was the most effective enhancing element and Zr-1Ru alloy had the largest elongation. The results of electrochemical corrosion indicated that adding various elements to Zr improved its corrosion resistance, as indicated by the reduced corrosion current density. The extracts of the studied Zr-1X alloys produced no significant deleterious effects on osteoblast-like cells (MG 63), indicating good in vitro cytocompatibility. All except for Zr-1Ag alloy showed decreased magnetic susceptibility compared to pure Zr, and Zr-1Ru alloy had the lowest magnetic susceptibility value, being comparable to that of α' phase Zr-Mo alloy and Zr-Nb alloy and far lower than that of Co-Cr alloy and Ti-6Al-4V alloy. Among the experimental Zr-1X alloys, Zr-1Ru alloy possessing high strength coupled with good ductility, good in vitro cytocompatibility and low magnetic susceptibility may be a good candidate alloy for medical devices within a magnetic resonance imaging environment.