Contributions of intermolecular bonding and lubrication to the mechanical behavior of a natural armor

Bioinspired Additive Manufacturing of Hierarchical Materials: From Biostructures to Functions

Throughout billions of years, biological systems have evolved sophisticated, multiscale hierarchical structures to adapt to changing environments. Biomaterials are synthesized under mild conditions through a bottom-up self-assembly process, utilizing substances from the surrounding environment, and meanwhile are regulated by genes and proteins. Additive manufacturing, which mimics this natural process, provides a promising approach to developing new materials with advantageous properties similar to natural biological materials. This review presents an overview of natural biomaterials, emphasizing their chemical and structural compositions at various scales, from the nanoscale to the macroscale, and the key mechanisms underlying their properties. Additionally, this review describes the designs, preparations, and applications of bioinspired multifunctional materials produced through additive manufacturing at different scales, including nano, micro, micro-macro, and macro levels. The review highlights the potential of bioinspired additive manufacturing to develop new functional materials and insights into future directions and prospects in this field. By summarizing the characteristics of natural biomaterials and their synthetic counterparts, this review inspires the development of new materials that can be utilized in various applications.

Fish scale inspired structures-a review of materials, manufacturing and models

Fish scale inspired materials and structures can provide advanced mechanical properties and functionalities. These materials, inspired by fish scales, take the form of either composite materials or multi-material discrete exoskeleton type structures. Over the last decade they have been under intense scrutiny for generating tailorable and tunable stiffness, penetration and fracture resistance, buckling prevention, nonlinear damping, hydrodynamic and camouflaging functions. Such programmable behavior emerges from leveraging their unique morphology and structure-property relationships. Several advanced tools for characterization, manufacturing, modeling and computation have been employed to understand and discover their behavior. With the rapid proliferation of additive manufacturing techniques and advances in modeling and computational methods, this field is seeing renewed efforts to realize even more ambitious designs. In this paper we present a review and recapitulation of the state-of-the art of fish scale inspired materials.

Structural characterization and regulation of the mechanical properties of the carapace cuticle in tri-spine horseshoe crab (Tachypleus tridentatus)

Horseshoe crab (order Xiphosura) has a large and thick carapace that has evolved as a protective tool to defend against predators and resist impacts from surf-zone turbulence. The naturally occurring spatial variation in the mechanical properties of the carapace cuticle need to be investigated to understand their regulatory mechanism and the underlying design strategies. In this work, we used a combination of high-resolution optical microscopy, scanning electron microscopy, (SEM) and energy-dispersive X-ray spectroscopy (EDS) to evaluate the multiscale microstructure and elemental composition of the cuticle of tri-spine horseshoe crab (Tachypleus tridentatus). The moduli, ultimate strengths, and failure strains of the three individual layers and the entire cuticle were systematically characterized in both the dry and hydrated states. The failure behaviors and energy absorption of the cuticle involved stress stiffening, toughness mechanism and environmental adaptation were analyzed qualitatively and quantitatively and then correlated with the morphological features in different cuticle regions. The mechanical properties are primarily influenced by the endocuticle thickness ratio; a higher thickness ratio corresponds to more stacking of the vertical lamellae, leading to a lower modulus, weaker strength, and greater elongation of the endocuticle. Radial energy is absorbed primarily by the endocuticle, with the energy absorbed in the radial direction being nearly twice that absorbed in the circumferential direction. This is attributed to the larger failure strain and relatively small decrease in the stress plateau in the radial direction. The findings provide a deeper understanding of how nature modulates the cuticle's mechanical properties and inspiration for developing high-performance synthetic composites.

Bioinspired hierarchical impact tolerant materials

The quest for new light-weight materials with superior mechanical properties is a goal of materials scientists and engineers worldwide. A promising route in this pursuit is drawing inspiration from nature to design and develop materials with enhanced properties. By emulating the graded mineral content and hierarchical structure of fish scales of the Arapaima gigas from the nano to macro scales, we were able to develop bioinspired laminated composites with improved impact resistance. Activated by the addition of nano-particles of Al₂O₃ and nano-layers of TiN to a thermoplastic fiber substrate, new energy dissipation mechanisms operating at the nanoscale enhanced the energy absorption and stiffness of the bioinspired material. Remarkably, the newly developed materials are easily transferred to the industry with minimum associated manufacturing costs.