Martensitic transformation of austenitic stainless steel orthodontic wires during intraoral exposure

Surface Characterization of Stainless Steel 316L Coated with Various Nanoparticle Types

Background

Material tribology has widely expanded in scope and depth and is extended from the mechanical field to the biomedical field. The present study aimed to characterize the nanocoating of highly pure (99.9%) niobium (Nb), tantalum (Ta), and vanadium (V) deposited on 316L stainless steel (SS) substrates which considered the most widely used alloys in the manufacturing of SS orthodontic components. To date, the coating of SS orthodontic archwires with Nb, Ta, and V using a plasma sputtering method has never been reported. Nanodeposition was performed using a DC plasma sputtering system with three different sputtering times (1, 2, and 3 hours).

Results

Structural and elemental analyses were conducted on the deposited coatings using XRD, FESEM, and EDS showing a unique phase of coating metals over their substrates with obvious homogeneous even deposition. A highly significant positive correlation was found between sputtering time and thickness of the achieved coatings. AFM revealed a reduction in the surface roughness of 316L SS substrates sputtered with all coating materials, significantly seen in V coatings.

Conclusions

Sputtering time and coating material play a significant role in terms of microstructure and topography of the achieved coatings being the best in the Ta group; moreover, surface roughness was significantly improved by V coatings. Likewise, it is found to be sputtering time independent for all used coatings.

Effect of Real-Time Environment on Mechanical Properties of Preformed Stainless Steel Archwires: An In Vivo Study

Introduction

Clinicians should be aware of any effect the oral environment may have on archwires. Laboratory models fail to closely imitate intraoral conditions. The aim was to evaluate the change in mechanical properties of preformed stainless steel archwires after 15 weeks of exposure to the oral environment.

Methods

Three commercially manufactured 0.019 × 0.025″ stainless steel archwires were evaluated. Young's modulus, yield strength, spring factor, and hardness were studied. The unexposed distal end cuts (control samples) and archwires were tested after 15 weeks of intraoral exposure (test samples). Tension tests, Vickers microhardness tests, and nanoindentation tests were carried out.

Results

Normality was tested using the Shapiro-Wilk test. Statistical analyses included the paired t-test for intragroup comparisons and Kruskal-Wallis ANOVA with the post hoc Dunn test for comparison of mean percentage reduction in values. At T15, Young's modulus showed a statistically significant decrease. Changes in yield strength and spring factor were not significant for groups other than American Orthodontics wires. The reduction in hardness was significant in 3M Unitek. Vickers, tension, and nanoindentation tests demonstrated an expansive range between hardness and Young's modulus so determined.

Conclusion

3M Unitek archwires showed the highest difference in Young's modulus. Yield strength values increased in Ortho Organizers archwires. Spring factor decreased only in 3M Unitek archwires. Hardness values obtained from various tests did not produce identical results.

The effect of fluoride gel on tensile properties, surface morphology and chemical composition of two types of orthodontic wires (an in-vitro study)

OBJECTIVE:

Stainless steel and nickel-titanium wires are commonly used in fixed orthodontic appliances. Orthodontists often prescribe fluoride gel to avoid demineralization of teeth. This study investigated the effect of acidulated phosphate fluoride gel on the tensile properties, surface morphology and surface chemical composition of stainless steel and nickel-titanium wires.

METHODS:

Forty samples of stainless steel and nickel-titanium wires were examined, twenty for each type. Each wire type was divided into four subgroups. The first subgroup was not immersed in fluoride gel and considered as control, while the other three subgroups were immersed in 10 mL of fluoride gel for different periods of time. Then, the wires were removed from the gel, rinsed in a distilled water and left to dry. The ultimate tensile force of each wire was measured using a tensile testing machine. Scanning electron microscope (SEM) and energy-dispersive X-ray spectroscopy (EDX) were used to examine the control and 24 h immersed subgroups.

RESULTS:

One-way analysis of variance ANOVA showed that there were no significant differences in the ultimate tensile forces between control and fluoride-treated subgroups (P = 0.172 for SS wires and P = 0.672 for NiTi wires). However, changes in the surface morphology and elemental composition of wires were shown by the SEM and EDX.

CONCLUSIONS:

Although immersion of stainless steel and nickel-titanium wires in the fluoride gel did not affect their tensile properties, however, surface deterioration was evident. So, further investigations are recommended to study the effect of these changes on the oral health of patients.

The effect of electro-thermal treatment of stainless steel arch wire on mechanical properties and cell proliferation

Background

Electric resistance heat treatment may be performed on orthodontic arch wires, but it remains unclear whether this procedure reliably provides better mechanical properties or whether an austenite phase transition affords less cytotoxicity and less arch wire width change.

Methods

Stainless steel (SS) arch wires of 0.017 × 0.025 and 0.019 × 0.025 inches in size were heat-treated using a spot welder for eight seconds at power settings of 2, 4, 6 and 8. The surface morphology, coefficient of friction (COF), flexural modulus, cytotoxicity, austenitic content, colour change and arch width of the samples were subsequently analysed.

Results

The COF, flexural modulus and austenitic content of the orthodontic SS arch wires increased after heat treatment. SS wires appearing brownish-yellow and blue exhibited higher flexural moduli. The heat treatment of the SS wires did not significantly increase arch wire width or cause cytotoxicity.

Conclusions

Electric resistance heat treatment of SS arch wires is a feasible method to improve the flexural modulus without widening the arch wire and increasing cytotoxicity. The colour of the wire helps determine the heating status, and the maximum flexural modulus of the wires is obtained when the colour changes to brownish-yellow.

A Comparison of the Compositional, Microstructural, and Mechanical Characteristics of Ni-Free and Conventional Stainless Steel Orthodontic Wires

Ni-free orthodontic wires were introduced to mitigate concerns associated with the use of Ni-containing alloys in orthodontics. However, limited information is available on their properties and therefore, the aim of this study was to characterize the elemental composition, the microstructure, and the mechanical properties of Ni-free orthodontic wires and compare them with their stainless steel (SS) counterparts. Four Ni-free and four conventional SS wires were included in this study. All the wires were initially imaged with a Scanning Electron Microscopy (SEM) and their elemental compositions were determined by X-ray Energy Dispersive Spectroscopy (EDX). Then, their microstructure was assessed by X-ray Diffraction (XRD) and the indentation modulus, elastic index, Martens Hardness and Vickers Hardness by Instrumented Indentation Testing (IIT). All the wires demonstrated surface cracks and pores oriented parallel to their long axis. The elemental composition of Ni-free alloys showed an increased Mn and Cr content while both SS and Ni-free wires shared the same dominant austenite structure. In conclusion, despite the differences in elemental composition, Ni-free wires demonstrated a similar microstructure and comparable mechanical properties with their conventional SS counterparts and thus may be considered as a promising alternative for patients with Ni supersensitivity.

Characterization and coating stability evaluation of nickel-titanium orthodontic esthetic wires: an in vivo study

The objective of this study was to compare coating dimensions and surface characteristics of two different esthetic covered nickel-titanium orthodontic rectangular archwires, as-received from the manufacturer and after oral exposure. The study was designed for comparative purposes. Both archwires, as-received from the manufacturer, were observed using a stereomicroscope to measure coating thickness and inner metallic dimensions. The wires were also exposed to oral environment in 11 orthodontic active patients for 21 days. After removing the samples, stereomicroscopy images were captured, coating loss was measured and its percentage was calculated. Three segments of each wire (one as-received and two after oral exposure) were observed using scanning electron microscopy for a qualitative analysis of the labial surface of the wires. The Lilliefors test and independent t-test were applied to verify normality of data and statistical differences between wires, respectively. The significance level adopted was 0.05. The results showed that the differences between the wires while comparing inner height and thickness were statistically significant (p < 0.0001). In average, the most recently launched wire presented a coating thickness twice that of the control wire, which was also a statistically significant difference. The coating loss percentage was also statistically different (p = 0.0346) when the latest launched wire (13.27%) was compared to the control (29.63%). In conclusion, the coating of the most recent wire was thicker and more uniform, whereas the control had a thinner coating on the edges. After oral exposure, both tested wires presented coating loss, but the most recently launched wire exhibited better results.

Orthodontic archwire composition and phase analyses by neutron spectroscopy

Quantitative metallurgical and phase analyses employing neutron diffraction technique were conducted on two as-received commercial rectangular austenitic stainless steel orthodontic archwires, G&H and Azdent, 0.43×0.64 mm (0.017×0.025 inch). Results showed a bi-phase structure containing martensitic phase (45.67% for G&H and 6.62% for Azdent) in addition to the expected metastable austenite. The former may be a strain-induced phase-transformation arising during the cold working process of wire fabrication. Further neutron resonance capture analysis determinations provided atomic and isotopic compositions, including alloying elements in each sample, complementary to the results of traditional energy dispersive X-ray spectroscopy. Together, these results assist in relating commercial alloying recipes and processing histories with mechanical performance, strength and ductility in particular.

Effects of nanostructured, diamondlike, carbon coating and nitrocarburizing on the frictional properties and biocompatibility of orthodontic stainless steel wires

OBJECTIVE

To evaluate and compare the effects of nanostructured, diamondlike, carbon (DLC) coating and nitrocarburizing on the frictional properties and biocompatibility of orthodontic stainless steel archwires.

MATERIALS AND METHODS

Plasma-enhanced chemical vapor deposition technology was applied to coat DLC films onto the surface of austenitic stainless steel wires, and salt-bath nitrocarburizing technology was employed to achieve surface hardening of other wires. Surface and cross-sectional characteristics, microhardness, modulus of elasticity, friction resistance, corrosion resistance, and cell toxicity of the modified and control wires were analyzed.

RESULTS

The surfaces of the DLC-coated and nitrocarburized wires were both smooth and even. Compared with the control, the DLC-coated wires were increased in surface hardness 1.46 times, decreased in elastic modulus, reduced in kinetic friction coefficient by 40.71%, and decreased in corrosion current density by two orders of magnitude. The nitrocarburized wire was increased in surface hardness 2.39 times, exhibited an unchanged elastic modulus, demonstrated a decrease in maximum static friction force of 22.2%, and rose in corrosion current density two orders of magnitude. Cytotoxicity tests revealed no significant toxicity associated with the modified wires.

CONCLUSIONS

DLC coating and nitrocarburizing significantly improved the surface hardness of the wires, reduced friction, and exhibited good biocompatibility. The nanostructured DLC coating provided excellent corrosion resistance and good elasticity, and while the nitrocarburizing technique substantially improved frictional properties, it reduced the corrosion resistance of the stainless steel wires to a lesser extent.