Effect of light intensity, light duration and photoperiods in the performance of an outdoor photobioreactor for urban wastewater treatment

Space-Efficient 3D Microalgae Farming with Optimized Resource Utilization for Regenerative Food

Photosynthetic microalgae produce valuable metabolites and are a source of sustainable food that supports life without compromising arable land. However, the light self-shading, excessive water supply, and insufficient space utilization in microalgae farming have limited its potential in the inland areas most in need of regenerative food solutions. Herein, this work develops a 3D polysaccharide-based hydrogel scaffold for vertically farming microalgae without needing liquid media. This liquid-free strategy is compatible with diverse microalgal species and enables the design of living microalgal frameworks with customizable architectures that enhance light and water utilization. This approach significantly increases microalgae yield per unit water consumption, with an 8.8-fold increase compared to traditional methods. Furthermore, the dehydrated hydrogels demonstrate a reduced size and weight (≈70% reduction), but readily recover their vitality upon rehydration. Importantly, valuable natural products can be produced in this system including proteins, carbohydrates, lipids, and carotenoids. This study streamlines microalgae regenerative farming for low-carbon biomanufacturing by minimizing light self-shading, relieving water supply, and reducing physical footprints, and democratizing access to efficient aquatic food production.

Biofilm and suspension-based cultivation of microalgae to treat anaerobic digestate food effluent (ADFE)

Anaerobic digestion of organic waste produces effluent (ADE) that requires further treatment. Biofilm-based microalgal cultivation is a favoured approach to ADE treatment. This study compared Chlorella sp. MUR 268 and Scenedesmus sp. MUR 269 in biofilm and suspension cultures to treat anaerobic digestate food effluent (ADFE). Chlorella sp. MUR 268 biofilm had significantly higher biomass (50.38 g m-2) than Scenedesmus sp. biofilm (9.39 g m-2). Conversely, Scenedesmus sp. yielded 1.5 times more biomass (1.2 g L-1) than Chlorella sp. in suspension. Chlorella sp. biofilm had 49.3 % higher areal productivity than suspension, while Scenedesmus sp. showed 87.3 % higher areal growth in suspension. Chlorella sp. MUR 268 and Scenedesmus sp. MUR 269 significantly removed nutrients in ADFE. In suspension, COD, ammoniacal nitrogen, and phosphate were reduced to 94.9, 5.2, and 5.98 mg L-1 for Chlorella sp. MUR 268, and 245, 2.89, and 3.22 mg L-1 for Scenedesmus sp. MUR 269, respectively. In biofilm, Chlorella sp. MUR 268 achieved reductions to 149.9, 1.16, and 3.57 mg L-1, while Scenedesmus sp. MUR 269 achieved 100.2, 6.9 and 2.07 mg L-1. Most of these values are below the recommended effluent discharge standard, highlighting the efficacy of this system in ADFE treatment. Biofilm cultures fixed 68-81 % of removed nitrogen in biomass, while in suspension, only 55-71 % ended in the biomass. Chlorella sp. MUR 268 biofilm fixed 88 % of removed phosphorus, while Scenedesmus sp. MUR 269 suspension fixed more phosphorus (55 %) than the biofilm counterpart (34 %). This biofilm design offers advantages like simplified, cost-effective operation, easy biomass recovery, and reduced water usage.

Engineered algal systems for the treatment of anaerobic digestate: A meta-analysis

The objective of this review was to provide quantitative insights into algal growth and nutrient removal in anaerobic digestate. To synthesize the relevant literature, a meta-analysis was conducted using data from 58 articles to elucidate key factors that impact algal biomass productivity and nutrient removal from anaerobic digestate. On average, algal biomass productivity in anaerobic digestate was significantly lower than that in synthetic control media (p < 0.05) but large variation in productivity was observed. A mixed-effects multiple regression model across study revealed that biological or chemical pretreatment of digestate significantly increase productivity (p < 0.001). In contrast, the commonly used practice of digestate dilution was not a significant factor in the model. High initial total ammonia nitrogen suppressed algal growth (p = 0.036) whereas initial total phosphorus concentration, digestate sterilization, CO2 supplementation, and temperature were not statistically significant factors. Higher growth corresponded with significantly higher NH4-N and phosphorus removal with a linear relationship of 6.4 mg NH4-N and 0.73 mg P removed per 100 mg of algal biomass growth (p < 0.001). The literature suggests that suboptimal algal growth in anaerobic digestate could be due to factors such as turbidity, high free ammonia, and residual organic compounds. This analysis shows that non-dilution approaches, such as biological or chemical pretreatment, for alleviating algal inhibition are recommended for algal digestate treatment systems.

Emerging revolving algae biofilm system for algal biomass production and nutrient recovery from wastewater

Toward the direction of zero‑carbon emission and green technologies for wastewater treatment, algae-based technologies are considered promising candidates to deal with the current situation of pollution and climate change. Recent developments of algae-based technologies have been introduced in previous studies in which their performances were optimized for wastewater treatment and biomass production. Among these, revolving algae biofilm (RAB) reactors have been proven to have a great potential in high biomass productivity, simple harvesting method, great CO2 transfer rate, high light-use efficiency, heavy metal capture, nutrient removal, and acid mine drainage treatment in previous studies. However, there were few articles detailing RAB performance, which concealed its enormous potential and diminished interest in the model. Hence, this review aims to reveal the major benefit of RAB reactors in simultaneous wastewater treatment and biomass cultivation. However, there is still a lack of research on aspects to upgrade this technology which requires further investigations to improve performance or fulfill the concept of circular economy.

Comparative assessment of microalgal growth kinetic models based on light intensity and biomass concentration

The comprehensive evaluation and validation of mathematical models for microalgal growth dynamics are essential for improving cultivation efficiency and optimising photobioreactor design. A considerable gap in comprehending the relation between microalgal growth, light intensity and biomass concentration arises since many studies focus solely on associating one of these factors. This paper compares microalgal growth kinetic models, specifically focusing on the combined impact of light intensity and biomass concentration. Considering a dataset (experimental results and literature values) concerning Chlorella vulgaris, nine kinetic models were assessed. Bannister and Grima models presented the best fitting performance to experimental data (RMSE ≤ 0.050 d-1; R2≥0.804; d2≥0.943). Cultivation conditions conducting photoinhibition were identified in some kinetic models. After testing these models on independent datasets, Bannister and Grima models presented superior predictive performance (RMSE = 0.022-0.023 d-1; R2 = 0.878-0.884; d2: 0.976-0.975). The models provide valuable tools for predicting microalgal growth and optimising operational parameters, reducing the need for time-consuming and costly experiments.

The Role of Light on the Microalgae Biotechnology: Fundamentals, Technological Approaches, and Sustainability Issues

Light energy directly affects microalgae growth and productivity. Microalgae in natural environments receive light through solar fluxes, and their duration and distribution are highly variable over time. Consequently, microalgae must adjust their photosynthetic processes to avoid photo limitation and photoinhibition and maximize yield. Considering these circumstances, adjusting light capture through artificial lighting in the main culture systems benefits microalgae growth and induces the production of commercially important compounds. In this sense, this review provides a comprehensive study of the role of light in microalgae biotechnology. For this, we present the main fundamentals and reactions of metabolism and metabolic alternatives to regulate photosynthetic conversion in microalgae cells. Light conversions based on natural and artificial systems are compared, mainly demonstrating the impact of solar radiation on natural systems and lighting devices, spectral compositions, periodic modulations, and light fluxes when using artificial lighting systems. The most commonly used photobioreactor design and performance are shown herein, in addition to a more detailed discussion of light-dependent approaches in these photobioreactors. In addition, we present the principal advances in photobioreactor projects, focusing on lighting, through a patent-based analysis to map technological trends. Lastly, sustainability and economic issues in commercializing microalgae products were presented.

Literature review on the potential of urban waste for the fertilization of urban agriculture: A closer look at the metropolitan area of Barcelona

Urban agriculture (UA) activities are increasing in popularity and importance due to greater food demands and reductions in agricultural land, also advocating for greater local food supply and security as well as the social and community cohesion perspective. This activity also has the potential to enhance the circularity of urban flows, repurposing nutrients from waste sources, increasing their self-sufficiency, reducing nutrient loss into the environment, and avoiding environmental cost of nutrient extraction and synthetization. The present work is aimed at defining recovery technologies outlined in the literature to obtain relevant nutrients such as N and P from waste sources in urban areas. Through literature research tools, the waste sources were defined, differentiating two main groups: (1) food, organic, biowaste and (2) wastewater. Up to 7 recovery strategies were identified for food, organic, and biowaste sources, while 11 strategies were defined for wastewater, mainly focusing on the recovery of N and P, which are applicable in UA in different forms. The potential of the recovered nutrients to cover existing and prospective UA sites was further assessed for the metropolitan area of Barcelona. Nutrient recovery from current composting and anaerobic digestion of urban sourced organic matter obtained each year in the area as well as the composting of wastewater sludge, struvite precipitation and ion exchange in wastewater effluent generated yearly in existing WWTPs were assessed. The results show that the requirements for the current and prospective UA in the area can be met 2.7 to 380.2 times for P and 1.7 to 117.5 times for N depending on the recovery strategy. While the present results are promising, current perceptions, legislation and the implementation and production costs compared to existing markets do not facilitate the application of nutrient recovery strategies, although a change is expected in the near future.

Enhanced photoautotrophic growth of Chlorella vulgaris in starch wastewater through photo-regulation strategy

Microalgae biomass production with starch wastewater (SW) is a promising approach to realize waste recovery and cost reduction due to the inherent copious nutrients and nontoxic compounds in SW. However, the application of this technique is significantly hindered by low biomass production on account of the poor photosynthetic efficiency of microalgae. In this regard, we proposed a photo-regulation strategy characterized by the adjusting of numbers of light/dark (L/D) cycles, and compositions of light wavelength, which was proved to be an effective method for stimulating intracellular photo electron transfer and enhancing photosynthetic efficiency, to boost microalgae biomass accumulation. Additionally, responses of the microalgae photo-biochemical conversion, and the wastewater treatment performance at various number of L/D cycles and light wavelengths were discussed. The experimental results indicated that the biomass production increased when the L/D period was increased from 2 h:2 h-12 h:12 h. When the L/D period was 2 h:2 h, the biomass production reached a maximum value of 1.28 g L^-1, which was 19.6% higher than that of the control group when the L/D period was 12 h:12 h. Furthermore, with respect to microalgae growth under monochromatic light, the maximum biomass concentration (1.25 g L^-1) and lipid content (32.2%) of Chlorella were achieved under blue light; whereas, the minimum values were attained under red light (1.05 g L^-1 and 19.3%, respectively). When the red light and blue light were mixed and supplied, the microalgae biomass productivity was higher than that under white light, and the highest lipid productivity was 109.0 mg^-1 L^-1 d under a blue: red ratio of 2:1. Moreover, gas chromatography analysis demonstrated that the methyl in the range of C16-C18 in the system was higher than 70%. Fatty acid methyl esters (FAMEs) containing palmitic acid (C16:0) and oleic acid (C18:1) are beneficial for production of biodiesel, and the quality of fatty acid methyl ester used in biodiesel production can be improved using microalgae cultured under the mixed wavelengths of blue and red. Finally, Chlorella was cultured in PBR and reached the peak concentration of 2.45 g L^-1 by semi-continuous process with the HRT regulation.

The Role of Photo-Cycles in the Modulation of Growth and Biochemical Profile of Microalgae: Part I—Food Interest Compounds

The objective of this work was to evaluate the effect of different photo-cycles on the growth and biochemical profile of Scenedesmus obliquus CPCC05, focusing on food interest compounds. The photo-cycle conditions were separated into three groups: long-term photo-cycles (24:0, 22:2, 20:4, 18:6, 12:12, and 10:14 (h:h)), frequency photo-cycles (2, 4, 8, 12, 24, and 48 times per day (t/d)), and short photo-cycles (0.91:0.09, 0.83:0.17, 0.75:0.25, and 0.50:0.50 (s:s)) of light:dark, respectively. The results showed these microalgae can store enough energy to support cell growth for continuous periods of up to 2 h in the dark, without affecting the productivity of the process. This 2 h, when divided into 2 cycles per day (2 t/d), showed the best growth condition (3700 mg L⁻¹), generation time (14.40 h), and maximum biomass productivity (21.43 mg L h⁻¹). This photo-cycle of 2 t/d was also the best condition for the production of total sterols. However, the values of polyunsaturated fatty acids, lipid content, and amino acids obtained higher yields in the short photo-cycle of 0.75:0.25. Thus, the modulation of light cycles becomes an important tool for boosting and directing the production of target molecules in phototrophic cultures of microalgae.

Advanced HRT-Controller Aimed at Optimising Nitrogen Recovery by Microalgae: Application in an Outdoor Flat-Panel Membrane Photobioreactor

A fuzzy knowledge-based controller of hydraulic retention time (HRT) was designed and tested in an outdoor membrane photobioreactor (MPBR) to improve nitrogen recovery from a microalgae cultivation system, maintaining the algae as photosynthetically active as possible and limiting their competition with other microorganisms. The hourly flow of the MPBR system was optimised by adjusting the influent flow rate to the outdoor environmental conditions which microalgae were exposed to at any moment and to the nitrogen uptake capacity of the culture. A semi-empirical photosynthetically active radiation (PAR) prediction model was calibrated using total cloud cover (TCC) forecast. Dissolved oxygen, standardised to 25 °C (DO25), was used as an on-line indicator of microalgae photosynthetic activity. Different indexes, based on suspended solids (SS), DO25, and predicted and real PAR, were used as input variables, while the initial HRT of each operating day (HRT0) and the variation of HRT (ΔHRT) served as output variables. The nitrogen recovery efficiency, measured as nitrogen recovery rate (NRR) per nitrogen loading rate (NLR) in pseudo-steady state conditions, was improved by 45% when the HRT-controller was set in comparison to fixed 1.25-d HRT. Consequently, the average effluent total soluble nitrogen (TSN) concentration in the MPBR was reduced by 47%, accomplishing the discharge requirements of the EU Directive 91/271/EEC.

A Review on the Reliability and the Readiness Level of Microalgae-Based Nutrient Recovery Technologies for Secondary Treated Effluent in Municipal Wastewater Treatment Plants

Algae-based wastewater treatment technologies are promising green technologies with huge economical potential and environmental co-benefits. However, despite the immense research, work, and achievement, no publications were found wherein these technologies have been successfully applied in an operational environment for nitrogen and phosphorus removal of secondary treated effluent in municipal wastewater treatment plants. Based on a literature review and targeted comprehensive analysis, the paper seeks to identify the main reasons for this. The reliability (considering inlet wastewater quality variations, operating conditions and process control, algae harvesting method, and produced biomass) as well as the technology readiness level for five types of reactors are discussed. The review shows that the reactors with a higher level of control over the technological parameters are more reliable but algal post-treatment harvesting and additional costs are barriers for their deployment. The least reliable systems continue to be attractive for research due to the non-complex operation and relieved expenditure costs. The rotating biofilm systems are currently undertaking serious development due to their promising features. Among the remaining research gaps and challenges for all the reactor types are the identification of the optimal algal strains, establishment of technological parameters, overcoming seasonal variations in the effluent’s quality, and biomass harvesting.

A Review about Microalgae Wastewater Treatment for Bioremediation and Biomass Production—A New Challenge for Europe

Microalgae have received much attention in the last few years. Their use is being extended to different fields of application and technologies, such as food, animal feed, and production of valuable polymers. Additionally, there is interest in using microalgae for removal of nutrients from wastewater. Wastewater treatment with microalgae allows for a reduction in the main chemicals responsible for eutrophication (nitrogen and phosphate), the reduction of organic substrates (by decreasing parameters such as BOD and COD) and the removal of other substances such as heavy metals and pharmaceuticals. By selecting and reviewing 202 articles published in Scopus between 1992 and 2020, some aspects such as the feasibility of microalgae cultivation on wastewater and potential bioremediation have been investigated and evaluated. In this review, particular emphasis was placed on the different types of wastewaters on which the growth of microalgae is possible, the achievable bioremediation and the factors that make large-scale microalgae treatment feasible. The results indicated that the microalgae are able to grow on wastewater and carry out effective bioremediation. Furthermore, single-step treatment with mixotrophic microalgae could represent a valid alternative to conventional processes. The main bottlenecks are the large-scale feasibility and costs associated with biomass harvesting.

Bio-products from algae-based biorefinery on wastewater: A review

Increasing resource demand, predicted fossil resources shortage in the near future, and environmental concerns due to the production of greenhouse gas carbon dioxide have motivated the search for alternative 'circular' pathways. Among many options, microalgae have been recently 'revised' as one of the most promising due to their high growth rate (with low land use and without competing with food crops), high tolerance to nutrients and salts stresses and their variability in biochemical composition, in so allowing the supply of a plethora of possible bio-based products such as animal feeds, chemicals and biofuels. The recent raising popularity of Circular Bio-Economy (CBE) further prompted investment in microalgae, especially in combination with wastewater treatment, under the twofold aim of allowing the production of a wide range of bio-based products while bioremediating wastewater. With the aim of discussing the potential bio-products that may be gained from microalgae grown on urban wastewater, this paper presents an overview on microalgae production with particular emphasis on the main microalgae species suitable for growth on wastewater and the obtainable bio-based products from them. By selecting and reviewing 76 articles published in Scopus between 1992 and 2020, a number of interesting aspects, including the selection of algal species suitable for growing on urban wastewater, wastewater pretreatment and algal-bacterial cooperation, were carefully reviewed and discussed in this work. In this review, particular emphasis is placed on understanding of the main mechanisms driving formation of microalgal products (such as biofuels, biogas, etc.) and how they are affected by different environmental factors in selected species. Lastly, the quantitative information gathered from the articles were used to estimate the potential benefits gained from microalgae grown on urban wastewater in Campania Region, a region sometimes criticized for poor wastewater management.

Advanced near-zero waste treatment of food processing wastewater with water, carbon, and nutrient recovery

A near-zero waste treatment system for food processing wastewater was developed and studied. The wastewater was treated using an anaerobic membrane bioreactor (AnMBR), polished using an outdoor photobioreactor for microalgae cultivation (three species were studied), and excess sludge was treated using hydrothermal carbonization. The study was conducted under arid climate conditions for one year (four seasons). The AnMBR reduced the total organic carbon by 97%, which was mostly recovered as methane (~57%) and hydrochar (~4%). Microalgal biomass productivity in the AnMBR effluent ranged from 0.25 to 0.8 g·L^-1·day^-1. Nitrogen (N) and phosphorous (P) uptake varied seasonally, from 18 to 45 mg·L^-1·day^-1 and up to 5 mg·L^-1·day^-1, respectively. N and P mass balance analysis demonstrated that the process was highly efficient in the recovery of nitrogen (~77%), and phosphorus (~91%). The performance of the microalgal culture changed among seasons because of climatic variation, as a result of variation in the wastewater chemistry, and possibly due to differences among the microalgal species. Effluent standards for irrigation use were met throughout the year and were achieved within two days in summer and 4.5 days in winter. Overall, the study demonstrated a near-zero waste discharge system capable of producing high-quality effluent, achieving nutrient and carbon recovery into microalgae biomass, and energy production as biogas and hydrochar.

Membrane Fouling in Algal Separation Processes: A Review of Influencing Factors and Mechanisms

The use of algal biotechnologies in the production of biofuels, food, and valuable products has gained momentum in recent years, owing to its distinctive rapid growth and compatibility to be coupled to wastewater treatment in membrane photobioreactors. However, membrane fouling is considered a main drawback that offsets the benefits of algal applications by heavily impacting the operation cost. Several fouling control strategies have been proposed, addressing aspects related to characteristics in the feed water and membranes, operational conditions, and biomass properties. However, the lack of understanding of the mechanisms behind algal biofouling and control challenges the development of cost-effective strategies needed for the long-term operation of membrane photobioreactors. This paper reviews the progress on algal membrane fouling and control strategies. Herein, we summarize information in the composition and characteristics of algal foulants, namely algal organic matter, cells, and transparent exopolymer particles; and review their dynamic responses to modifications in the feedwater, membrane surface, hydrodynamics, and cleaning methods. This review comparatively analyzes (i) efficiency in fouling control or mitigation, (ii) advantages and drawbacks, (iii) technological performance, and (iv) challenges and knowledge gaps. Ultimately, the article provides a primary reference of algal biofouling in membrane-based applications.

Food Waste: A Promising Source of Sustainable Biohydrogen Fuel

Annually, approximately 1.3 billion tons of food is lost worldwide, accounting for one-third of annual food production. Therefore, turning food waste into energy is of enormous environmental significance because of its sustainable nature. Nutrients and organic acids present in food waste can be used to produce (bio)products such as biohydrogen through biological processes. However, our understanding of the production of biohydrogen from food waste through photofermentation and dark fermentation is still restricted. This comprehensive study aims to review the potential of food waste for biohydrogen production using microbial mediators, including a brief overview of process parameters that affect the (bio)hydrogen production pathway.

Effect of ambient temperature variations on an indigenous microalgae-nitrifying bacteria culture dominated by Chlorella

Two outdoor photobioreactors were operated to evaluate the effect of variable ambient temperature on an indigenous microalgae-nitrifying bacteria culture dominated by Chlorella. Four experiments were carried out in different seasons, maintaining the temperature-controlled PBR at around 25 °C (by either heating or cooling), while the temperature in the non-temperature-controlled PBR was allowed to vary with the ambient conditions. Temperatures in the range of 15-30 °C had no significant effect on the microalgae cultivation performance. However, when the temperature rose to 30-35 °C microalgae viability was significantly reduced. Sudden temperature rises triggered AOB growth in the indigenous microalgae culture, which worsened microalgae performance, especially when AOB activity made the system ammonium-limited. Microalgae activity could be recovered after a short temperature peak over 30 °C once the temperature dropped, but stopped when the temperature was maintained around 28-30 °C for several days.

Dataset to assess the shadow effect of an outdoor microalgae culture

This data in brief (DIB) article is related to a Research article [1].

Microalgae biomass absorb the light photons that are supplied to the culture, reducing the light availability in the inner parts of the photobioreactors. This is known as self-shading or shadow effect. This effect has been widely studied in lab conditions, but information about self-shading in outdoor photobioreactors is scarce.

How this shadow effect affects the light availability in an outdoor photobioreactor was evaluated. In addition, advantages and disadvantages of different artificial light sources which can overcome light limitation are described.