Enhancing nutrient utilization in maize for broiler chickens by superdosing phytase

Dietary phytase effects on copper requirements of broilers

Information on the availability of Cu from plant feedstuffs for broilers in the presence of phytase is scarce. The present research has been conducted with the objective of evaluating the Cu requirements of broilers when fed corn-soy diets with or without phytase. A total of 640 one-day-old male Cobb x Cobb 500, allocated into 80 battery cages with 8 chicks in each, were fed a low Cu content diet (formulated with 8.58 ± 0.21 mg/kg Cu) without phytase from placement to day 7. Starting on day 8, battery cages were distributed into a 2 × 5 factorial arrangement (phytase-added diets X 5 with graded increases of supplemental Cu) until day 28. Feeding treatments (feeds added or not with phytase and 5 graded increases of Cu) were randomly distributed with 8 cages of 8 chicks. The basal non-supplemented feeds were formulated with corn and soybean meal (SBM) without any other significant Cu contributors. Supplemental Cu was from laboratory-grade Cu sulfate pentahydrate (CuSO5H20) which was increasingly added to the feeds. Phytase was added in excess to the producer recommendation (2,500 FYT) and had average analyzed values of 2,768 ± 135.2 FYT/kg whereas analyzed Cu values were: 8.05 ± 0.25, 11.25 ± 0.15, 14.20 ± 0.40, 16.55 ± 0.05, and 19.45 ± 0.45 mg/kg. Statistics were conducted using linear and quadratic polynomial regression models. No interactions occurred between dietary Cu and phytase (p > 0.05) for any response and no effects were found for the individual factors (phytase or dietary Cu) for Ht, Hb, varus, valgus, rotated tibia, and tibia breaking strength, as well as for Cu contents in breast, gastrocnemius tendon, and kidney (p > 0.05). However, the phytase-added diets led to higher BWG, lower FCR, and increased ileal digestible Cu (p < 0.05). The gradual increase in dietary Cu produced linear increases in Cu content in livers, as well as in excreta and retention (p < 0.05). Supplementing phytase at levels expected to maximize phytate degradation was demonstrated to improve BWG and FCR; however, no effects were observed when dietary Cu was increased to a maximum of 19.45 mg/kg. An increase of 8.8% in ileal digestible Cu was observed when birds were fed phytase.

Review: Composition and utilisation of feed by monogastric animals in the context of circular food production systems

Food production has a major impact on environmental emissions, climate change and land-use. To reduce this impact, the circularity of future food production systems is expected to become increasingly important. In a circular food system, crop land is primarily used for plant-based food production, while low-opportunity cost feed materials (LCF), i.e. crop residues, co-products of the food industry, grass from marginal land and food waste form the basis of future, animal feeds. Animal diets thus contain much less cereals and soybean meal and include a higher proportion of diverse co-products, residues and novel human-inedible ingredients. These diets are characterised by a lower starch content, and a higher content of fibre, protein, fat, and phytate compared to present diets. In this review, possible consequences of the development towards a more circular food system for the type, volume and nutritional characteristics of feed materials and complete feeds are addressed and related research questions in the area of animal nutrition, physiology and metabolism are discussed. Additional attention is given to possible effects on intestinal health and gut functionality and to (bio)technological processing of LCF to improve their suitability for feeding farm animals, with a focus on the effects in pigs and poultry. It is concluded that an increased use of LCF may limit the use of presently used criteria for the efficiency of animal production and nutrient utilisation. Development of characteristics that reflect the efficacy and efficiency of the net contribution of animal production in a circular food system is required. Animal scientists can have an important role in the development of more circular food production systems by focussing on the optimal use of LCF in animal diets for the production of animal-source food, while minimising the use of human-edible food in animal feed.

Effect of Bacterial Phytase on Growth Performance, Nutrient Utilization, and Bone Mineralization in Broilers Fed Pelleted Diets

The influence of a bacterial 6-phytase on growth performance, coefficient of apparent ileal digestibility (CAID) of nutrients, blood parameters, and bone mineralization in broilers was evaluated. A total of 630 one-day-old male broilers were allocated to 7 dietary treatments, including positive control (PC) diet containing dicalcium phosphate, the PC marginally reduced in available P (avP) by 0.1% and calcium (Ca) by 0.2% vs. PC (NC1) or moderately reduced by 0.15 and 0.3% vs. PC (NC2), respectively, and four further diets comprising the NC1 and NC2 supplemented with 500 or 1000 FTU/kg of phytase in starter and finisher phases. A constant Ca to avP ratio was maintained across all diets. The body weight gain (BWG) and feed per unit gain (FCR) of birds fed NC1 and NC2 diets supplemented with phytase (500 and 1000 U/kg) was equivalent to that of birds fed the PC diet at 35 days. Phytase supplementation in the NC1 diet linearly increased the CAID of nitrogen (N) (p < 0.01), phosphorus (P) (p < 0.01), and Ca (p < 0.05). Additionally, phytase reduced (p < 0.01) excreta P concentration by approximately 27%, improved (p < 0.001) toe ash, and tended to increase tibia ash (p = 0.08), comparable with the PC. In conclusion, the addition of bacterial 6-phytase dosed in the range of 500-1000 FTU/kg was effective in replacing 1.5 g/kg avP and 3 g/kg Ca in broilers fed pelleted diets, using bone quality, BWG, and FCR as outcome measures.

Iron requirements of broiler chickens as affected by supplemental phytase

Iron is routinely supplemented in broiler feeds intending to prevent dietary deficiencies. The present research was conducted with the objective of assessing Fe requirements of broilers when fed supplemental phytase. A total of 1,280 1-d-old male Cobb × Cobb 500 were distributed in a 2 × 5 factorial arrangement (phytase-supplemented feeds × 5 graded increases of supplemental Fe) in 80 battery cages, eight replications of eight chicks each. The trial was replicated once. Chicks were fed a Fe-deficient diet without phytase (Fe analyzed at 31.30 ± 3.79 mg/kg) from placement to 7 d and then randomly distributed into battery cages with corresponding dieting treatments with or without phytase and graded increases of supplemental Fe. Feeds were formulated with corn and soybean meal (SBM), laboratory-grade calcium carbonate, and phosphoric acid; therefore, the vast majority of dietary Fe originated from corn and SBM (analyzed diet had 53.3 ± 1.41 mg/kg Fe). Phytase was added in excess to the producer recommendation of 1,000 FYT (4,452 ± 487 FYT/kg analyzed) such that phytate degradation was expected to be maximized. Supplemental Fe was from laboratory-grade ferrous sulfate heptahydrate (FeSO47H2O) which was increasingly added to the feeds (analyzed Fe in the supplemented feeds were: 53.3 ± 1.41, 65.5 ± 0.59, 77.2 ± 1.97, 87.6 ± 1.72, 97.7 ± 1.33 mg/kg). There were no interactions between phytase and dietary Fe for any response throughout the study (P > 0.05). Supplementing phytase had no effects on Fe intake or Fe excretion, as well as on hematocrit (Ht), hemoglobin (Hb), ferritin, Fe contents in the liver or thigh muscle color (P > 0.05). However, phytase-supplemented feeds produced better live performance as well as higher ileal digestible energy and Fe digestibility (P < 0.05). No effects were found for dietary Fe in live performance at day 28 (P > 0.05). On the other hand, increasing dietary Fe led to linear increases in Fe retention and excretion, Fe contents in livers, as well as Ht and Hb at 14 d (P < 0.05). Quadratic responses (P < 0.05) were observed for Hb at 21 d, serum ferritin on days 14, 21, and 28 (maximum responses were 83.3, 104.0, 91.9, and 88.3 mg/kg Fe, respectively). In conclusion, supplementing Fe adding to a total of 97.7 mg/kg dietary Fe did not affect live performance traits. However, the average of Fe-related blood parameters was maximized at 91.9 mg/kg dietary Fe. Supplementing phytase provided a significant increase in Fe digestibility.

The Growth Performance, Nutrient Digestibility, Gut Bacteria and Bone Strength of Broilers Offered Alternative, Sustainable Diets Varying in Nutrient Specification and Phytase Dose

This study assessed the use of locally sourced sustainable feed ingredients, rapeseed meal (RSM) and maize dried distiller grains with solubles (DDGS) in diets over traditional ingredients on the growth performance, bone strength and nutrient digestibility of broilers. This work also investigated the effects of supplementing exogenous phytase in two doses (500 vs. 1500 FTU/kg). Using male Ross 308 chicks (n = 320) assigned to receive one of four experimental diets: (1) Positive control diet 1 (PC1), a wheat, soya-based diet + 500 FTU/kg phytase. (2) Positive control diet 2, RSM/DDGS diet + 500 FTU/kg phytase (PC2). (3) Negative control (NC) reduced nutrient RSM/DDGS diet, no phytase. (4) The NC diet plus 1500 FTU/kg phytase (NC+). PC1 birds displayed higher feed intake and body weight gain consistently throughout the trial (p < 0.001) as well as increased body weight by 28 d and 42 d (p < 0.001). Whole-body dual emission X-ray absorptiometry (DXA) analysis revealed PC1 birds also had higher bone mineral density (BMD), bone mineral content (BMC), total bone mass, total lean mass and total fat mass than birds offered other treatments (p < 0.01). Diet had no significant effect on bone strength. Phytase superdosing improved the digestibility of dry matter (DM), neutral detergent fibre (NDF), gross energy (GE), calcium (Ca), potassium (K) and magnesium (Mg) compared to birds in other treatment groups. The phytase superdose also improved performance in comparison to birds offered the NC diet. Phytase superdosing increased the IP6 and IP5 degradation and increased the ileal inositol concentration of the birds. N excretion was lower for birds offered the traditional wheat−soya diet and highest for those offered the high-specification RSM/DDGS diet with a commercial dose of phytase. The addition of a phytase superdose to the negative control diet (NC+) reduced P excretion of birds by 15% compared to birds offered NC.

Bioinformatic Studies, Experimental Validation of Phytase Production and Optimization of Fermentation Conditions for Enhancing Phytase Enzyme Production by Different Microorganisms under Solid-State Fermentation

Background:

Phytase is an essential enzyme necessary for the digestive process. It is a natural enzyme found in plant materials. It prevents bad effect of phytic acid on protein and energy utilization. Phytase frees the bound minerals such as phosphorus, calcium, zinc, iron, magnesium and manganese from the phytic acid molecule providing essential minerals available for healthy nutrition. This study depends on converting food processing waste into highly valuable products. Optimizing the fermentation conditions for enhancing high phytase production with low cost was the objective of this research.

Methods:

A bibliographical survey was carried out to select the most fungul producers of phytase from fungal species deposited in NCBI database. Phytases of the selected organisms were analyzed in the UNIPROT database and their protein sequences were submitted to multiple sequence alignments using Clustal Omega and visualized using Jalview program. Experimental studies using five fungal strains of Aspergillus.ssp on wheat bran under Solid-State Fermentation carried out. Comparisons were made for phytase production. A. awamori NRC- F18 as the best phytase producer-strain cultured on different types of treated wastes followed by optimizing the fermentation conditions for enhancing phytase production using rice straw as the best substrate, which provides the highest phytase production. Thermostability of crude enzyme was studied. Statistical analyses were performed using SPSS at P < 0.05 or P < 0.01.

Results:

Bioinformatic studies predicted the most producer species and explained the difference in activity of phytases produced from different species, although they have the same function. All phytases of the selected fungal species from the database NCBI have highly conserved amino acid sequences; there are 88 identical positions; 135 similar positions, but the identity percentage was 16.858%. Experimental studies using five fungal strains of Aspergillus ssp. on wheat bran revealed optimum conditions for phytase production by A. awamori NRC- F18, which cultured on different types of treated wastes. A considerably higher phytase production was obtained using rice straw as substrate 424.66± 2.92 IU /g at pH 6 (371.883± 0.822 IU /g), after 144 hrs of incubation at 30°C. The maximum enzyme activity observed when solid: moisture was 1:4; Inoculum concentration 2mg/5g (418.363± 16.709 IU /g) and substrate concentration 4.5% (277.39± 12.05 IU /g). Glucose and Ammonium acetate were the best carbon and nitrogen sources that enhanced phytase production from A. awamori NRC- F18. The obtained phytase was found to be thermostable and the maximum temperature at which phytase still active was 80°C.

Conclusion:

Bioinformatic studies predicted the most producer species. Experimental study revealed that A.awamori NRC- F18 was the best Phytase -producer strain. Solid state fermentation was a good method; pretreatment of agriculture residues as rice straw was useful for less expensive phytase production, which was thermostable. A. awamori NRC- F18 can be used in the industrial production of phytase.

Evaluation of the responses of broiler chickens to varying concentrations of phytate phosphorus and phytase. Ⅰ. Starter phase (day 1-11 post hatching)

Growth performance, tibia ash, apparent ileal digestibility (AID), and total tract retention (TTR) of nutrients responses of broiler chickens fed diets containing varying concentrations of phytate P (PP) and a novel consensus bacterial 6-phytase variant (PhyG) from d 1 to 11 post hatching were evaluated with 1,152 broiler chicks. Diets were a nutrient-adequate positive control diet (PC) with 2.8 g PP/kg or one of 15 nutrient-reduced negative control (NC: PC minus 88 kcal/kg ME, 0.8 g/kg dig. Lys, 2.0 g/kg available P, 1.8 g/kg Ca and 0.5 g/kg Na) diets with 3 PP (g/kg) levels, mainly from rice bran, at 2.3 (NC1), 2.8 (NC2), or 3.3 (NC3) and 5 PhyG supplementation at 0, 500, 1,000, 2,000, or 4,000 FTU/kg in a 1 + 3 × 5 factorial. All treatments had 6 replicate cages with 12 birds per cage. Despite comparable PP levels, birds fed the PC diet had greater (P ≤ 0.01) body weight (BW), feed intake (FI), tibia ash, AID of energy, AA, P, and Ca as compared with birds fed the NC2 without phytase. There was no interaction between PP and phytase for all responses. Increasing PP concentrations linearly decreased (P < 0.01) BW, FI, AID, and TTR of P and Ca. With phytase supplementation, there was a quadratic response (P < 0.05) in BW, FI, tibia ash, and a linear increase (P < 0.05) in the AID of energy, nitrogen, and all the measured AA. Increasing phytase dose from 0 to 4,000 FTU/kg increased (P < 0.01) AID of P and Ca by 88 and 18%, respectively. There was also a quadratic response (P ≤ 0.05) on TTR of P and Ca with increasing phytase dose. In conclusion, increasing levels of PP reduced growth performance and most nutrient utilization responses of broiler chickens while phytase supplementation positively impacted the responses of broiler chickens during d 1 to 11 post hatching.

Measurement of ileal endogenous energy losses and true ileal digestible energy of cereal grains for broiler chickens

Two experiments were conducted to determine the ileal endogenous energy losses (IEEL) and nitrogen-corrected apparent metabolizable energy (AMEn) and true ileal digestible energy (TIDE) of 4 cereal grains (corn, sorghum, wheat, and barley) for broilers. In experiment 1, a glucose-based purified diet was used to determine the IEEL for correcting the apparent ileal digestible energy (AIDE) values to TIDE. The diet was randomly allocated to 6 replicates (6 birds per replicate) of male broilers and fed from 18 to 21 d after hatch. The jejunal and ileal digesta were collected on day 21. The results showed that glucose absorption continued beyond the jejunum but was complete in the terminal ileum demonstrating that endogenous energy losses can be quantified in the ileal digesta of birds by feeding a glucose-based diet. The IEEL were determined to be 347 ± 29.4 kcal/kg DM intake. In experiment 2, 4 experimental diets with similar inclusion (957 g/kg) of grains were developed to determine the AMEn, AIDE, and TIDE. Titanium dioxide (5.0 g/kg) was added to all diets as an indigestible marker. Each diet was randomly allocated to 6 replicates (8 birds per replicate) and fed from 14 to 21 d after hatch, and the ileal digesta were collected on day 21. The AIDE was corrected to TIDE using the IEEL value determined in experiment 1. The TIDE of corn, sorghum, wheat, and barley were determined to be 3,920, 3,650, 3,138, and 2,885 kcal/kg DM, respectively, and was higher (P < 0.05) than the corresponding AMEn values of 3,439, 3,284, 2,576, and 2,371 kcal/kg DM, respectively. No differences were observed between the AMEn and AIDE. The AMEn:TIDE ratio tended (P = 0.06) to be lower for viscous cereals (wheat and barley) than that for nonviscous cereals (corn and sorghum). The apparent ileal digestibility of DM, nitrogen, and starch was positively correlated (P < 0.001) with TIDE (r = 0.990, 0.703, and 0.705, respectively) and the AMEn (r = 0.873, 0.483, and 0.656, respectively). Further studies are warranted to determine the TIDE of a range of ingredients and to investigate the application of TIDE as a potential available energy system in poultry feed formulations.

Bioprocess for Production, Characteristics, and Biotechnological Applications of Fungal Phytases

Phytases are a group of enzymes that hydrolyze the phospho-monoester bonds of phytates. Phytates are one of the major forms of phosphorus found in plant tissues. Fungi are mainly used for phytase production. The production of fungal phytases has been achieved under three different fermentation methods including solid-state, semi-solid-state, and submerged fermentation. Agricultural residues and other waste materials have been used as substrates for the evaluation of enzyme production in the fermentation process. Nutrients, physical conditions such as pH and temperature, and protease resistance are important factors for increasing phytase production. Fungal phytases are considered monomeric proteins and generally possess a molecular weight of between 14 and 353 kDa. Fungal phytases display a broad substrate specificity with optimal pH and temperature ranges between 1.3 and 8.0 and 37-67°C, respectively. The crystal structure of phytase has been studied in Aspergillus. Notably, thermostability engineering has been used to improve relevant enzyme properties. Furthermore, fungal phytases are widely used in food and animal feed additives to improve the efficiency of phosphorus intake and reduce the amount of phosphorus in the environment.