Zirconium-silicide coating on zircaloy-4 substrate for accident tolerance: Effects on oxidation resistance and boiling

The Identification of Leidenfrost Phenomenon Formation on TiO2-Coated Surfaces and the Modelling of Heat Transfer Processes

Experiments on specimen cooling dynamics and possible film boiling around a body are very important in various industrial applications, such as nucleate boiling, to decrease drag reduction or achieve better surface properties in coating technologies. The objective of this study was to investigate the interaction between the heat transfer processes and cooling dynamics of a sample in different boundary conditions. This article presents new experimental data on specimens coated with Al-TiO2 film and Leidenfrost phenomenon (LP) formation on the film's surface. Furthermore, this manuscript presents numerical heat and mass transfer parameter results. The comparative analysis of new experiments on Al-TiO2 film specimens and other coatings such as polished aluminium, Al-MgO, Al-MgH2 and Al-TiH2 provides further detail on oxide and hydride materials. In the experimental cooling dynamics experiments, specimens were heated up to 450 °C, while the sub-cooling water temperatures were 14*‒20 °C (room temperature), 40 °C and 60 °C. The specimens' cooling dynamics were calculated by applying Newton's cooling law, and heat transfer was estimated by calculating the heat flux q transferred from the specimens' surface and the Bi parameter. The metadata results from the performed experiments were used to numerically model the cooling dynamics curves for different material specimens. Approximated polynomial equations are proposed for the polished aluminium, Al-TiO2, Al-MgO, Al-MgH2 and Al-TiH2 materials. The provided comparative analysis makes it possible to see the differences between oxides and hydrides and to choose materials for practical application in the industrial sector. The presented results could also be used in software packages to model heat transfer processes.

Frequency Response Evaluation as Diagnostic and Optimization Tool for Pulsed Unipolar Plasma Electrolytic Oxidation Process and Resultant Coatings on Zirconium

This study aims to bridge various diagnostic tools for the development of smart plasma electrolytic oxidation (PEO) technologies. PEO treatments of commercially pure Zr were carried out using the pulsed unipolar polarisation (PUP) regime with frequency sweep in an alkaline phosphate-silicate electrolyte. Methods of in situ impedance spectroscopy and electrical transient analysis were used for the process diagnostics under the video imaging of the PEO. Two cutoff frequencies, 170-190 Hz and 620-650 Hz, were identified for the PEO-assisted charge transfer process. An equivalent circuit for the metal-oxide-electrolyte system under PUP PEO conditions was developed; from the capacitance values, two geometrical dielectric barriers were evaluated: a thinner 0.5-1 µm inner layer of the coating and a thicker 4-6 µm outer layer. These estimates were in agreement with the coating cross-sectional morphology. Based on comparing the results obtained using different techniques, the frequencies at which the uniform coatings with the best protective properties were formed were identified. For the selected electrolyte system and polarisation regime, these frequencies ranged from 2 to 5 kHz where the overall circuit reactance was minimal; therefore, the power factor was as close to one as possible. This opens the possibilities for the optimization of the pulsed PEO process and online control of unobservable surface characteristics, e.g., the thickness of the coating layers, thus contributing towards the development of smart PEO technologies.

Corrosion in seawater desalination industry: A critical analysis of impacts and mitigation strategies

In the current world, freshwater production by clean energy sources with minimum environmental footprints is the main challenge for humankind which is dramatically deteriorating by overexploitation of available water resources. Seawater desalination technology greatly contributes to the mitigation of these serious conditions to produce potable water. However, because desalination plants handle extremely aggressive seawater under stringent operational conditions, they are highly vulnerable to insidious effects of corrosion primarily in the form of general and localized corrosion. Moreover, mineral scaling and bio-fouling are major challenges that further exacerbate corrosion phenomena. So, to ensure the continual operation and curbing corrosion in seawater desalination systems, strict monitoring and selection of highly corrosion-resistance materials are of prime concern. The present paper briefly explores fundamental concepts of corrosion in the desalination industry besides discussing different mitigation strategies for reducing the pernicious effects of corrosion which gravely impair environment quality and durability of desalination infrastructures. Moreover, the authors propose the knowledge gaps and perspectives to delineate the future research direction. Effective solutions for avoiding seawater stagnation, developing highly sophisticated coatings and surface modification technologies, application of advanced computational programs for accurate prediction of possible corrosion failure in desalination plants, and using quantum technology and magnetic corrosion inhibitor in seawater desalination are recommended as an urgent future research focus to combat against corrosion. On the whole, despite outstanding breakthroughs in the field of corrosion control in the desalination industry, the long-term performance of current materials is highly controversial as still many cases of corrosion failures have been reported which indicates the necessity of intensive research work.

Plasma Oscillatory Pressure Sintering of Mo-9Si-8B Alloy with ZrB2 Addition

Oscillatory pressure sintering is a novel crystal refinement technology. The doping of different concentrations of ZrB₂ under oscillatory sintering technology (9 Hz) is discussed here, focusing on its macroscopic mechanics and oxidation resistance. In particular, doping 2.5 wt% ZrB₂ can effectively increase the hardness of the alloy, slightly increase the fracture toughness of the alloy and have an outstanding effect on the oxidation resistance of the alloy at 1300 °C, achieving the effect of reducing mass loss by 80.3%.