Effect of microwave irradiation on crystal growth of zeolitized coal fly ash with different solid/liquid ratios

Microwave-Assisted Hydrothermal Synthesis of Pure-Phase Sodalite (>99 wt.%) in Suspension: Methodology Design and Verification

Despite numerous studies focused on the hydrothermal (HT) synthesis of fly ash zeolites (FAZs), this method still has many limitations, the main of which is the low yield of zeolites. Hydrothermally synthesized zeolites are typically multiphase and exhibit low purity, which limits their applicability. Pure-phase zeolites have been primarily prepared from filtrates after alkaline mineralization of fly ashes, not directly in suspension. In addition, the published methodologies have not been tested in a wider set of samples, and thus their reproducibility is not confirmed. The aim of the study is to propose a reproducible methodology that overcomes the mentioned limitations. The influence of the Si/Al ratio (1.3:1-1:2), the type and concentration of the activator (2/4 M NaOH/KOH/LiOH), the reagent (30% LiCl), the duration (24-168 h), and the temperature (50-180 °C) of the synthesis phases were studied. The sequence of the synthesis phases was also optimized, depending on the type of heat transfer. The fly ashes were analyzed by wavelength-dispersive X-ray fluorescence (WD XRF), flame atomic absorption spectrometry (F-AAS), and X-ray diffraction (XRD). The energy intensity of the synthesis was reduced through the application of unique microwave digestion technology. Both microwave and combined (microwave and convection) syntheses were conducted. FAZs were identified and quantified by XRD analysis. This study presents a three-stage (TS) hydrothermal synthesis of pure-phase sodalite in suspension. Sodalite (>99 wt.%) was prepared from nine fly ashes under the following conditions: I. microwave phase: 120 °C, 150 min, solid-to-liquid ratio (S/L) 1:5, Si/Al ratio 1:1.5, and 4 M NaOH; II. convection phase: 120 °C, 24 h, S/L 1:40, and the addition of 30 mL of 30% LiCl; and III. crystallization: 70 °C for 24 h. The formation of rhombododecahedral sodalite crystals was confirmed by scanning electron microscope (SEM) images.

Facile and innovative application of surfactant-modified-zeolite from Austrian fly ash for glyphosate removal from water solution

This study highlights a pioneering approach in the development of an efficient, affordable, and economically feasible adsorbent specifically tailored for the removal of glyphosate (Gly) from contaminated water. To accomplish this objective, a low-cost and pure NaA Zeolite (NaAZ) was synthesized with 93% crystallinity from Austrian fly ash (AFA) as a precursor for the first-time. Taguchi design was employed to optimize critical parameters such as the SiO2/Al2O3 ratio, alkalinity concentration, time, and temperature. The cation exchange capacity (CEC) and external cation exchange capacity (ECEC) are determined as critical factors for the modification process. Subsequently, the pure NaAZ was modified with hexadecyl trimethyl ammonium chloride (HDTMAC), a cationic surfactant. The utilization of surfactant-modified zeolite (SMZ) for Gly removal demonstrates its innovative application in this field, highlighting its enhanced adsorption capacity and optimized surface properties. The AFA, NaAZ, and SMZ were characterized using analytical techniques including XRD, XRF, FTIR-ATR, SEM, TGA, BET, CHNSO analyzer and ICP-OES. The adsorbent exhibited effective Gly removal through its pH-dependent charge properties (pH 2-10), with an optimized pH 6 facilitating a significant electrostatic interaction between the adsorbent and Gly. SMZ demonstrated remarkable adsorption capacity and removal efficacy, surpassing most reported adsorbents with values of 769.23 mg/g and 98.92% respectively. Our study demonstrates the significant advantage of the SMZ, with a low leaching concentration of only 6 ppm after 60 days, ensuring environmental safety, long-term stability, and public health considerations. The kinetics of the adsorption process was well described by the pseudo-second order and the Freundlich isotherm. Pore diffusion and H-bonding were postulated to be involved in physisorption, whereas electrophilic interactions led to chemisorption type of adsorption. Consequently, SMZ provides a practical significance, broad applicability and promising solution for Gly removal, facilitating sustainable water treatment.

On the state of the art of crystalline structure reconstruction of coal fly ash: A focus on zeolites

Coal fly ash (CFA) is fine particles generated from coal combustion, and large amount of CFA causes environmental pollution. Traditionally, CFA is added into construction materials, which has realized effective reduction. As the exploration of CFA properties goes deeper, finer utilization has been studied to maximize the recycling of CFA. Summarized from plenty of investigations, structure reconstruction has become the most crucial part for re-production as well as pre-treatments. Various zeolites and other complex materials have been synthesized by structure reconstruction. In this work, the state of the art of structure reconstruction were technically collated in the order of pre-treatments, mechanisms, specific techniques, and novel optimizing strategies. It has been found the crystalline types are closely related to the reaction conditions, that certain types of products could be obtained via accurate condition controls, especially the ratio of Si to Al. The current as-synthesized products were listed as well as their crystalline structure characteristics. Recently, combined materials and techniques have been innovatively investigated. However, the challenge remains as low purity, not only impurities in CFA but also different types of zeolites formed in one process.

Coal fly ash driven zeolites for the adsorptive removal of the ceftazidime drug

The overall cost and efficiency of an adsorbent material is a major issue in deriving a sorbent into commercial markets. In this study, efforts have been directed to produce adsorption-capable zeolites from the dispensable product of coal power plants, i.e., coal fly ash (CFA). In addition, coal mining water (CW) was used as a direct hydrothermal solvent. The mine water from China's coal mines was used in this experiment to substitute tap water (TP) for synthesizing zeolite from C-type fly ashes with different crystallization temperatures (45 to 95 °C). Here, CW led to the formation of X-type and A-type zeolites of comparable size. Regarding the proper utilization of waste products, i.e., coal fly ash and mine water, the study paves a simple yet extremely cost-effective approach to synthesize workable zeolitic materials for adsorption purposes. The detailed characterization justified the use of CW as a better solvent than TP to prepare zeolites based on their better granular size and fewer carbon impurities. The prepared zeolites were later used as an adsorbent for the trace removal of ceftazidime (CAZ), taken as a model pharmaceutical pollutant. The zeolites prepared using CW realised a higher adsorption capacity of 80 mg g⁻¹ during 20 min of agitation time. The pH, concentration, and external salt effects were also studied to achieve maximum removal efficiency. In general, the proposed approach enables the production of affordable yet efficient zeolite-based adsorbent materials without consuming any toxic and expensive reagents for practical application in environmental remediations.

Diagram showing a systematic approach to preparing zeolites using the hydrothermal approach with the coal mine water and tap water as dissolution solvents.

Study on the Overall Reaction Pathways and Structural Transformations during Decomposition of Coal Fly Ash in the Process of Alkali-Calcination

In this research, phase transformation and the role of NaOH on the structure of coal fly ash (CFA) during an alkali-calcination process were identified by a combination of X-ray powder diffraction (XRD), Fourier transform infrared (FTIR) and deconvolution analysis. The variation in the different functional groups and structural parameters of the raw and post-alkali calcinated CFA were analysed by deconvolution of the FTIR results, conducted with a Gaussian approach. The results, firstly, provide a deep insight into the functional groups in CFA. In CFA systems, the vibration signals of Q⁰, Q¹, Q² and Q³ were detected and the dominant structural units associated with Si tetrahedron groups were isolated to Q³ and Q². Deconvolution analysis of the band from 400 to 1400 cm⁻¹ showed that the added NaOH resulted in an increase in Q¹ at the cost of Q³ and Q² and the degree of reaction of the CFA was, therefore, decreased. Concurrently, it was established that the changes in the Gaussian peak component were related to the calcination temperature and time that allowed us to tailor the model of the structural decomposition of CFA.

Microwave Irradiation-Assisted Synthesis of Zeolites from Coal Fly Ash: An Optimization Study for a Sustainable and Efficient Production Process

Class F South African coal fly ash was used as a precursor for the synthesis of zeolite A via complete microwave irradiation. To attain optimal conditions for the synthesis of zeolite A with minimum impurities, the microwave synthesis time, irradiation power, and Si/Al ratio were varied. Sodalite with fly ash phases were obtained when the Si/Al ratio in the coal fly ash was not adjusted and when the microwave irradiated coal fly ash slurry was used instead of the extract solution. Increased microwave irradiation time power and time favored the crystallization of zeolite A phase due to sufficient energy needed to ensure the dissolution of Al and Si from coal fly ash. A Brunauer-Emmett-Teller surface area of 29.54 m2/g and a cation exchange capacity of 3.10 mequiv/g were achieved for zeolite A, suggesting its potential application as an adsorbent and cation exchange material for environmental remediation. Complete microwave irradiation offers a greener approach toward zeolite synthesis from coal fly ash compared to conventional hydrothermal and fusion methods that consume a lot of energy and require longer reaction times.

Synthesis of Zeolite from Electrolytic Manganese Residue: Investigation on the Variation of the Propert of Zeolite during the Conversion Process

In this study, the cation exchange capacity (CEC); phosphate immobilization capacity (PIC); and chemical, mineralogical, and morphological characteristics of the synthesized electrolytic manganese residue (EMR) based zeolite (EMRZ) were systematically investigated during the synthesis process. By varying synthesis conditions, different zeolites with different purity were generated, and it was proven that a lower Si/Al ratio, relatively higher temperature, and relatively longer time favored the synthesis of zeolite. Besides, the decrease in Si/Al ratio and variation within a narrow range contributed to the forming of Al rich zeolite. Meanwhile, the discrepancy of CEC and PIC of EMRZ contributed to the case in which various elements in EMRZ do have an impact on CEC (Na2O element and type of zeolite) and PIC (calcium and iron components). Moreover, the synthesis conditions were optimized and evaluated in terms of their CEC, specific surface area (SSA), and crystallinity. According to the analyses using XRD, FE-SEM, and XRF and the SSA analysis, the EMRZ (mainly zeolite A, LTA) synthesized under the optimum conditions (initial Si/Al ratio of 1.5, at 100°C, for 1.5 h) was found to be mainly composed of highly ordered cubic zeolites A crystals with a Si/Al ratio of 1.02 and a CEC of 3.45 meq/g.